Notices
1997 - 2003 F150 1997-2003 F150, 1997-1999 F250LD, 7700 & 2004 F150 Heritage
Sponsored by:
Sponsored by: Auxito

Engine swap, new old?

Thread Tools
 
Search this Thread
 
Old Apr 2, 2011 | 10:06 PM
  #46  
BFTUFF's Avatar
BFTUFF
Thread Starter
|
Senior User
Joined: Mar 2011
Posts: 462
Likes: 1
From: MN
My 98' does and so do the 97's. They should have stuck with aluminum all along IMO. They fixed a short SP casting and then screwed up the plastic composite intakes. My 5.4L is still valuable, when I called the Ford dealer and asked about the long blocks that were so expensive, he asked me what I was going to do with my still running 5.4 2v, then asked to buy it. Those 5.4s with the aluminum intakes are sought after it appears.

http://www.f150online.com/forums/v8-...-manifold.html
 
Reply
Old Apr 2, 2011 | 10:37 PM
  #47  
Johnny Langton's Avatar
Johnny Langton
Postmaster
Joined: Oct 2006
Posts: 4,171
Likes: 12
From: SE Texas
The aluminum intakes heat soak terribly, and are heavy. As for being better,IMO-they are NOT. There is NOT a single problem with the plastic intake other than dinosaur mentality. I've seen just as many of the aluminum intakes with gasket issues as I have the plastic versions-it's always caused by high mileage or poor cooling system maintenance.
JL
 
Reply
Old Apr 3, 2011 | 12:27 AM
  #48  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
Originally Posted by BFTUFF
My 98' does and so do the 97's. They should have stuck with aluminum all along IMO. They fixed a short SP casting and then screwed up the plastic composite intakes. My 5.4L is still valuable, when I called the Ford dealer and asked about the long blocks that were so expensive, he asked me what I was going to do with my still running 5.4 2v, then asked to buy it. Those 5.4s with the aluminum intakes are sought after it appears.

99 5.4 intake manifold - F150online Forums
lol, OK.
A 99 is the only (PI) 5.4 aluminum intake manifold.
97 and 98 are NOT PI intakes.
 
Reply
Old Apr 3, 2011 | 06:19 PM
  #49  
BFTUFF's Avatar
BFTUFF
Thread Starter
|
Senior User
Joined: Mar 2011
Posts: 462
Likes: 1
From: MN
Originally Posted by phil6608
lol, OK.
A 99 is the only (PI) 5.4 aluminum intake manifold.
97 and 98 are NOT PI intakes.
Now that's the kind of specific information I like to hear!
Thanks Phil!
 
Reply
Old Apr 3, 2011 | 06:33 PM
  #50  
BFTUFF's Avatar
BFTUFF
Thread Starter
|
Senior User
Joined: Mar 2011
Posts: 462
Likes: 1
From: MN
Originally Posted by Johnny Langton
The aluminum intakes heat soak terribly, and are heavy. As for being better,IMO-they are NOT. There is NOT a single problem with the plastic intake other than dinosaur mentality. I've seen just as many of the aluminum intakes with gasket issues as I have the plastic versions-it's always caused by high mileage or poor cooling system maintenance.
JL
Well they did have to use a revised plastic intake with an aluminum coolant passage to fix it.


Intake manifold defect

Starting in 1996, Ford began installing a DuPont Zytel nylon-composite intake manifold onto the 2-valve SOHC engines. Plaintiffs in class action lawsuits alleged that the coolant crossover passage of these intake manifolds may crack, resulting in coolant leakage. A US class-action suit was filed on behalf of owners, resulting in a settlement announced on December 17, 2005.
Starting with the 2002 model year, and implemented halfway through the 2001 lineup, Ford began using a revised DuPont Zytel nylon-composite intake manifold with an aluminum front coolant crossover that corrected the issue. Replacement intakes were also made available for 1996–2001 engines.[37] To be eligible for reimbursement, owners needed to contact a Ford, Lincoln or Mercury dealer within 90 days of December 16, 2005. Further, Ford offered an extended warranty for this part, for seven years from the start date (which means the initial vehicle sale date) without a mileage limitation.
The following vehicles were included in this class-action suit settlement:
 
Reply
Old Apr 3, 2011 | 06:40 PM
  #51  
Johnny Langton's Avatar
Johnny Langton
Postmaster
Joined: Oct 2006
Posts: 4,171
Likes: 12
From: SE Texas
Originally Posted by BFTUFF
Well they did have to use a revised plastic intake with an aluminum coolant passage to fix it.


Intake manifold defect

Starting in 1996, Ford began installing a DuPont Zytel nylon-composite intake manifold onto the 2-valve SOHC engines. Plaintiffs in class action lawsuits alleged that the coolant crossover passage of these intake manifolds may crack, resulting in coolant leakage. A US class-action suit was filed on behalf of owners, resulting in a settlement announced on December 17, 2005.
Starting with the 2002 model year, and implemented halfway through the 2001 lineup, Ford began using a revised DuPont Zytel nylon-composite intake manifold with an aluminum front coolant crossover that corrected the issue. Replacement intakes were also made available for 1996–2001 engines.[37] To be eligible for reimbursement, owners needed to contact a Ford, Lincoln or Mercury dealer within 90 days of December 16, 2005. Further, Ford offered an extended warranty for this part, for seven years from the start date (which means the initial vehicle sale date) without a mileage limitation.
The following vehicles were included in this class-action suit settlement:
That particular "issue" was not the plastic intake itself, but the stress of the alternator support bracket pulling on the coolant crossover. You seem FAR too worried about minute little things-are you sure you aren't in over your head with this? You seem to be picking apart any and everything in what you've been told trying to find any kind of problem.
JL
 
Reply
Old Apr 3, 2011 | 07:11 PM
  #52  
BFTUFF's Avatar
BFTUFF
Thread Starter
|
Senior User
Joined: Mar 2011
Posts: 462
Likes: 1
From: MN
Originally Posted by Johnny Langton
That particular "issue" was not the plastic intake itself, but the stress of the alternator support bracket pulling on the coolant crossover. You seem FAR too worried about minute little things-are you sure you aren't in over your head with this? You seem to be picking apart any and everything in what you've been told trying to find any kind of problem.
JL
No, I've dealt with this type of problem numerous times in the past and am just looking for the best year model engine choice with the most benefits, the most proven and long lasting design, and the least amount of problems or incompatibilities possible, given all the screw ups those era engineers made in the multiple variations of the 5.4L engine. I like the idea of the new 2011 6.2 L 2v simplification and improved technology as it appears right now. The future will tell the rest, hopefully a good one.

Again, as I was told recently at a Ford dealership, many of those engineers and others associated with those projects were fired by Ford before the new series of current engines were designed. Lets all hope that's true? Research = *money and *time saved! I'm sure we all could use more of *both!

I've gotten valuable information from the experienced posters here, that to me is priceless. Thanks to all of you!
 
Reply
Old Apr 6, 2011 | 03:43 AM
  #53  
STOFFERJ's Avatar
STOFFERJ
More Turbo
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2009
Posts: 532
Likes: 92
just figured I'd remind ya'll that PHP will not touch any existing Edge Evo's for the '97-'03 body style trucks due to cable issues...



Phil has got you on the right track



but wow, some of the others posting "info" made me laugh, alot
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Apr 6, 2011 | 06:00 AM
  #54  
BFTUFF's Avatar
BFTUFF
Thread Starter
|
Senior User
Joined: Mar 2011
Posts: 462
Likes: 1
From: MN
Check this out, I didn't notice this before. Scroll down to
Item description:
Parts condition notes... (in red type) read...

02 03 04 FORD F150 ENGINE 5.4L - eBay (item 200555087260 end time Apr-13-11 15:28:41 PDT)

Sounds like the engine was damaged in the accident: Pulled timing cover, pulled head, broken cam, replaced six valves,.. on and on.
I didn't see that on my first reading, wonder if they changed it after my inquiry. The guy said he would email me pics on Mon. , they never came. So I emailed him back and he told me to watch the videos on their website and call him instead of sending pics.
What do you guys think of it now??? I'm now thinking I may pass on it, what do you think. A 37,000 mile + motor crashed and pulled apart with questionable repair procedures, partial valve job etc.... Please weigh in. Doesn't look to good to me now? Though it was a fresh 37,000 + mile engine?
 
Reply
Old Apr 6, 2011 | 07:39 AM
  #55  
BURNSTOUGHFORD's Avatar
BURNSTOUGHFORD
Posting Guru
Joined: May 2006
Posts: 2,486
Likes: 0
From: Iowa
Originally Posted by STOFFERJ
just figured I'd remind ya'll that PHP will not touch any existing Edge Evo's for the '97-'03 body style trucks due to cable issues...



Phil has got you on the right track



but wow, some of the others posting "info" made me laugh, alot


I dunno about that. Bill with PHP still works with me on my custom tunes for my Gryphon.
 
Reply
Old Apr 6, 2011 | 01:12 PM
  #56  
BFTUFF's Avatar
BFTUFF
Thread Starter
|
Senior User
Joined: Mar 2011
Posts: 462
Likes: 1
From: MN
From the pictures on their ad, it appears that the truck had a high impact on the RF corner mostly above the front bumper. That impact wiped out the hood, rad, and struck the engine. They did change the Ebay add because that information was not their before I contacted them. I'll bet that front timing chain cover was smashed and the right camshaft was broken hence all the valve work after the pistons hit the valves. NO WAY I'M buying that POS! and theirs six bidders right now that probably didn't notice the change!
 
Reply
Old Apr 6, 2011 | 01:31 PM
  #57  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
That was there in the original add!
 
Reply
Old Apr 6, 2011 | 04:26 PM
  #58  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
Here ya go.
Found this site. They sell factory built engines!
Check them out and get a quote to see how much they are.
I didn't bother getting a quote because it would most likely be different depending on your location.
2003 Ford Engines Rebuilt Engine and Transmission Remanufactured, Used, New Engines, Rebuilt Engines And Rebuilt Transmissions For Your Cars, Trucks Engine, Diesels Engines, Boats Engines
 
Reply
Old Apr 6, 2011 | 05:14 PM
  #59  
BFTUFF's Avatar
BFTUFF
Thread Starter
|
Senior User
Joined: Mar 2011
Posts: 462
Likes: 1
From: MN
Originally Posted by phil6608
Here ya go.
Found this site. They sell factory built engines!
Check them out and get a quote to see how much they are.
I didn't bother getting a quote because it would most likely be different depending on your location.
2003 Ford Engines Rebuilt Engine and Transmission Remanufactured, Used, New Engines, Rebuilt Engines And Rebuilt Transmissions For Your Cars, Trucks Engine, Diesels Engines, Boats Engines
Thanks Phil, I submitted a quote request. I called a local engine machine shop that rebuilds all the engines for the local dealerships: Ford, GM, Chryler, etc. He said the 03' would not work with the 98' truck, saying the sensors including the 4 oxygen sensors are different on the 03' than the 98'. I told him of the numerous swaps I've heard about and about getting my 98' cpu flashed for an 03" he then kind of said oh' maybe it would, & sounded not sure if he agreed or not. His shop is a member of all the affiliated machining organizations and he sounded up to date on all the update these engine are mandated for. I'm going to talk to a couple of Ford A-techs / master mechanics and see what they say about the interchangeability / compatibility of the two year models, flashing and all? You can never ask enough questions in my opinion.
 
Reply
Old Apr 6, 2011 | 07:23 PM
  #60  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
LOL,
Them kind of guys have no clue when it comes to putting a motor from a different year or one out of another kind of truck in your truck.

Ask them if you can put a Lightning motor and trans in a stock F-150.

 
Reply



All times are GMT -5. The time now is 08:11 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE