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Trouble with key or ignition switch? 1987 F250 diesel

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Old 03-23-2011, 11:00 PM
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Trouble with key or ignition switch? 1987 F250 diesel

Well bought this back in Jan only put 400 miles.

Key ignition were REALLY HARD to turn in start position. Couple times of use become loose.

Now went to car washer and turn off no issues with key it come fine. Then put key in and turn on wait for glow plug light go out then sudden there no spring loaded in start position anymore and won't start. Try couple times it wouldn't start. End open hood and jump that relay with screwdrive it run.

I been struggle find why it so hard to turn in start position and there no spring action anymore.
 
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Old 03-24-2011, 01:14 AM
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you have a few potential causes here.
first, the ignition switch itself could be bad.
second, the switch could have come loose from its mounting on the column.
third, the linkage between the lock and the switch could have failed. there is a small gear attached to the back of the lock cylinder that meshes with a flat gear (think rack and pinion) that pushes a linkage arm to the switch. i've had this gearset fail, producing your symptoms. IMHO this is your most likely cause.
in any case, your first course of action should be to remove the plastic cover over the steering column, and determine if that linkage arm is moving properly, as this will pinpoint a problem at the switch end or at the lock end.
 
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Old 05-19-2012, 01:01 AM
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Question How do you "sync" the rack with the gears-

Originally Posted by joshofalltrades
you have a few potential causes here.
first, the ignition switch itself could be bad.
second, the switch could have come loose from its mounting on the column.
third, the linkage between the lock and the switch could have failed. there is a small gear attached to the back of the lock cylinder that meshes with a flat gear (think rack and pinion) that pushes a linkage arm to the switch. i've had this gearset fail, producing your symptoms. IMHO this is your most likely cause.
in any case, your first course of action should be to remove the plastic cover over the steering column, and determine if that linkage arm is moving properly, as this will pinpoint a problem at the switch end or at the lock end.
I had to replace the cast metal connector to the rod that moves the ignition switch and now I can not get the gear and the "rack" to mesh so the ignition switch is in the correct position--anyone who can help?
 
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Old 05-19-2012, 05:39 AM
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Originally Posted by sammyk43
I had to replace the cast metal connector to the rod that moves the ignition switch and now I can not get the gear and the "rack" to mesh so the ignition switch is in the correct position--anyone who can help?
I just had to play with it a bit, eventually it will go into the right position.
 
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Old 05-19-2012, 06:44 AM
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i turn the switch and rack to acc position. then set the key cylinder gear in at acc position. this should set the end tooth on the cylinder gear at the end tooth on the rack.
this should properly align the gears
 
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Old 05-19-2012, 11:12 AM
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Question ignition switch sync with rack/gear

the key/switch only goes in at the run position soI keep having trouble getting the rack to mesh so the right shape in the "box" is available in the run position

this is an 1989 F350 with tilt wheel (what a job putting that spring back in)
 
  #7  
Old 05-19-2012, 02:06 PM
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true, but you do not need the key cylinder in there to set the gears.
 
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