Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Intake gasket replacement

Thread Tools
 
Search this Thread
 
Old Mar 18, 2011 | 09:10 AM
  #1  
kentuckyredneck's Avatar
kentuckyredneck
Thread Starter
|
Senior User
Joined: May 2010
Posts: 473
Likes: 0
Intake gasket replacement

I'm replacing my intake gasket this weekend. I don't have a Haynes manual. Can someone who has one look and see if there are specific torque numbers for the intake, or if I just tighten the bolts to where I like it. Thanks.
 
Reply
Old Mar 18, 2011 | 09:55 AM
  #2  
DBGrif91's Avatar
DBGrif91
Cargo Master
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2009
Posts: 2,538
Likes: 54
From: Des Moines
My Chiltons reads 23-25 ft.-lbs. And remember to start in the middle and work your way outward in a "circular" or "spiral" pattern. Also make sure to run the sequence at least 3 times- tightening one bolt can loosen the bolt next to it. Ideally by the 3rd time you will be getting the proper torque reading [or a click if you have that type of wrench] immediately.

PS I'm assuming you meant the truck in your sig, so that's what I posted for.
 
Reply
Old Mar 18, 2011 | 01:14 PM
  #3  
kentuckyredneck's Avatar
kentuckyredneck
Thread Starter
|
Senior User
Joined: May 2010
Posts: 473
Likes: 0
Thanks. Yeah, the truck in the sig. It's looking more like I need to buy a Haynes or Chiltons...
 
Reply
Old Mar 18, 2011 | 08:17 PM
  #4  
kentuckyredneck's Avatar
kentuckyredneck
Thread Starter
|
Senior User
Joined: May 2010
Posts: 473
Likes: 0
Ok, another question. How do I get past the fuel rail? I'm guessing I take it off. What tool takes the lines off, and how do I get the injectors out/off? This is a major hang-up in the project.
 
Reply
Old Mar 18, 2011 | 09:41 PM
  #5  
zxwut?'s Avatar
zxwut?
Fleet Mechanic
Joined: Jan 2009
Posts: 1,964
Likes: 2
From: Fort Worth
Go buy a manual and it will all be simple. Trust me.
 
Reply
Old Mar 19, 2011 | 01:34 AM
  #6  
ExtrmZ's Avatar
ExtrmZ
Senior User
Joined: Dec 2009
Posts: 191
Likes: 0
not necessarily. those haynes manuals never seem to have the information you need. Do some research online, someone has posted a good manual somewhere on here. you just gotta find it
 
Reply
Old Mar 19, 2011 | 03:26 AM
  #7  
Silvereagle's Avatar
Silvereagle
Trailering
Joined: Nov 2009
Posts: 22
Likes: 0
From: Sioux Falls South Dakota
There are a couple of ways to go. U defintly need to torque the intake bolts correctly anda t the right torque as far as the manuels I myself never have liked haynes manuels never detailed enough there saying is if this isnt enough info then u need to take it to a professional mechanic. If u can purchase a Chilton manual then do it. They have all the complete steps and torque specs. They are also a lot more detailed. If u cant purchase a manual then the next step I would do is go your local libary and have them copy the section needed. Also u possibly could purchase a online manual and then print pages as u need them which makes it nice so U always have a clean and legiable manual.
 
Reply
Old Mar 19, 2011 | 06:18 AM
  #8  
DBGrif91's Avatar
DBGrif91
Cargo Master
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2009
Posts: 2,538
Likes: 54
From: Des Moines
The fuel rail isn't difficult. First make sure the pressure is bled off.

You will need a fuel line disconnect tool- see below links for two possible options. Be aware that the springs can be "seized" to a point so they might not break off right away. I found light tapping on my disconnect tool with a pair of pliers did the trick after giving some PB blaster a few minutes to soak.

Once the lines are off, there's 4 bolts- 2 to each side- to be removed. Once those are out, the fuel rail should basically just lift off. I can't remember if the injectors will come with it or not- doesn't much matter. The injectors really aren't that tight of a fit into the manifold- they're good and snug, that's about it. I would recommend new o-rings for them tho, when you're ready to reinstall.

http://www.oreillyauto.com/site/c/de...0044&ppt=C0052

http://www.oreillyauto.com/site/c/de...0044&ppt=C0052
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Mar 19, 2011 | 08:27 AM
  #9  
kentuckyredneck's Avatar
kentuckyredneck
Thread Starter
|
Senior User
Joined: May 2010
Posts: 473
Likes: 0
Originally Posted by DBGrif91
The fuel rail isn't difficult. First make sure the pressure is bled off.

You will need a fuel line disconnect tool- see below links for two possible options. Be aware that the springs can be "seized" to a point so they might not break off right away. I found light tapping on my disconnect tool with a pair of pliers did the trick after giving some PB blaster a few minutes to soak.

Once the lines are off, there's 4 bolts- 2 to each side- to be removed. Once those are out, the fuel rail should basically just lift off. I can't remember if the injectors will come with it or not- doesn't much matter. The injectors really aren't that tight of a fit into the manifold- they're good and snug, that's about it. I would recommend new o-rings for them tho, when you're ready to reinstall.

Wilmar W83148 - Disconnect Tool | O'Reilly Auto Parts

OTC 7660 - Spg Loc Tool | O'Reilly Auto Parts
Thanks so much!
 
Reply




All times are GMT -5. The time now is 05:17 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE