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Old Mar 14, 2003 | 09:51 PM
  #1  
kuli48's Avatar
kuli48
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From: washington usa
exhaust replacement

I have a 84 f150 5.8w that has a exhaust leak in the exhaust pipe. It is leaking around the Y connection I believe. I think it is original and is in need of replacement. How hard is it to replace and what problems should I expect? The connections to the manifold are what I am afraid of, any help would be appreciated.

Thanks Mike
 
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Old Mar 17, 2003 | 11:00 AM
  #2  
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slorch
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exhaust replacement

I replaced the head pipe on my '93 300 this weekend. After 200K miles, I was also most concerned about the connection to the manifolds.

I hit the four studs several days in a row with a good spraying of PB Blaster. Prior to removal, I let the engine warm up a bit and used a long handled rachet to free the studs. Not a lot of pressure, and I was careful to work it back and forth a bit to loosen any surface rust.

Also, I used a sawzall to cut off the head pipes a few inches below the flanges. More room to work!
 
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Old Mar 17, 2003 | 11:07 AM
  #3  
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jbalestri
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From: Billings MT
exhaust replacement

Kuli,

Slorch hit it right on. Shhot the bolts and nuts with something like PBBlaster. I love the stuff myself. Do that several times before attempting to remove the nuts. Also, like Slorch says, back them off about 1/2 turn to 1 turn max at a time, then turn them back the other way just a little to clean the threads. If they are real rusty, you're essentially using the nut as a die and "cutting" new threads. Be patient. I rushed a job on my old truck removing the exhaust, 4 broken bolts and probably several bones in my hand (not really but it sure felt like it), I was wishing that I had taken the time during the previous week to spray them with something to loosen the rust.

Good luck.
 
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Old Mar 18, 2003 | 02:31 PM
  #4  
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slorch
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Talking exhaust replacement

One other thing I forgot: Disconnect your battery when removing/installing the head pipe. When installing the new one, I made contact with the starter and had my own little fireworks show!

Oops...
 
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