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EGR pipe

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Old Feb 27, 2011 | 10:33 AM
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EGR pipe

i have a '87 F-150 4X4 4.9 4spd granny.i need to know how difficult it is to replace the pipe from the EGR valve to the exhaust pipe.the exhaust doesn't have an opening to except the new pipe.what do ya recommend?
 
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Old Feb 27, 2011 | 11:13 AM
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Plenty of heat and some big wrenches. It is not unusual to heat the fittings red hot before they can be removed. I soaked my EGR fittings in PB Blaster for several days before trying to replace the EGR pipe on my F350. Heat and PB Blaster are your friend
 
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Old Feb 27, 2011 | 11:20 AM
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I'm about to give up on mine and just do the restrictor plate option i've read about. Bad EGR and can't loosen the nut at the valve. A couple of days with PB and no luck. i've used some heat, but am worried about the fuel lines below. should i be? Good luck.
 
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Old Feb 27, 2011 | 11:33 AM
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i've got the old pipe off. i've got a new pipe .but no connection hole in exhaust pipe.do i cut a hole in the exhaust and have it welded? where on the exhaust do i weld it?can it be welded?
 
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Old Feb 27, 2011 | 12:04 PM
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Originally Posted by sg1099
i've got the old pipe off. i've got a new pipe .but no connection hole in exhaust pipe.do i cut a hole in the exhaust and have it welded? where on the exhaust do i weld it?can it be welded?
after your cat converter
 
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Old Feb 27, 2011 | 01:34 PM
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The egr pipe on my truck is coming off the exhaust manifold. The air pump pipe is normally between the first and second cat.
 
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Old Feb 27, 2011 | 02:28 PM
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no cat on my '87. or atleast not when i bought it in 2009.and still no cat.thanks for the info guys,i like the way yall keep it real and willing to help another ford truck owner.
 
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Old Feb 27, 2011 | 03:06 PM
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So the old EGR pipe was not connected to anything? I am a little confused here.
 
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Old Feb 27, 2011 | 11:08 PM
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Im guessing the egr was blocked off maybe? Does the truck have stock exhaust manifolds? Custom exhaust system?
 
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Old Feb 28, 2011 | 05:53 PM
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one end of the pipe eas connected to the EGR valve the other end just hang down the right side by the exhaust ,the end was rolled and folded closed.so IT WASN'T CONNECTED TO ANYTHING.is that better for ya.
 
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Old Feb 28, 2011 | 06:13 PM
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Yes that is much better, thanks. The exhaust manifold itself is what should have the EGR fitting that connects to the EGR tube, then on to the EGR valve. Appears a previous owner has swapped the exhaust manifold on you.

I am not that well versed on the 4.9L inline six but I think this is what the EFI exhaust manifold looks like:
 
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Old Feb 28, 2011 | 06:24 PM
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yes that looks like the exhaust manifold i have, but where does it hook up to on the manifold?thanks.
 
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Old Feb 28, 2011 | 08:08 PM
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The info from AbandondedBronco in this thread should help: Breathing Easy 300 Take a look at Post#9
 
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Old Feb 28, 2011 | 08:47 PM
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4.9 egr

The egr pipe connects just down stream from where the exhaust joins the manifold y-pipe. The bung is on the rear of the pipe, about halfway down the side of the block. If you pull the plastic inner fender liner loose, it is easier to get to.
 
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Old Mar 1, 2011 | 04:38 AM
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thanks guys.
 
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