Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Pulley problem

Thread Tools
 
Search this Thread
 
Old Feb 7, 2011 | 11:50 AM
  #1  
redman84's Avatar
redman84
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2010
Posts: 2,526
Likes: 6
From: College Station, TX
Pulley problem

I noticed today that my tensioner pulley is not flush with the rest of the pulleys anymore. I went to just check my fluids and saw that about 2 or 3 ribs of the belt were off of the alternator pulley. If you're looking down at it from the top, the right (drivers) side is closer to the fan than the bracket that the pulley rotates on. I put the breaker bar on the fix my belt and the pulley bracket was rubbing pretty good making it hard to move. The bearings feel good. There's no play, just smooth rotation. Any ideas on what happened and what I need to do?
 
Reply
Old Feb 7, 2011 | 11:56 AM
  #2  
Midwest Dually's Avatar
Midwest Dually
Posting Guru
Joined: Jan 2009
Posts: 1,955
Likes: 2
From: Wyoming
Thats unusual.. When you put the belt back on properly, did the tensioner move inward or outward at all when you took the stress of the belt off? I would assume all the other pulley bracket bolts are on snug for the other drive items?
 
Reply
Old Feb 7, 2011 | 01:08 PM
  #3  
tbone heller's Avatar
tbone heller
Senior User
Joined: May 2009
Posts: 161
Likes: 0
From: Canton, Georgia
Sounds like you need a new tensioner & belt.
 
Reply
Old Feb 7, 2011 | 01:12 PM
  #4  
Robbgt's Avatar
Robbgt
Logistics Pro
Joined: Oct 2004
Posts: 4,738
Likes: 103
From: FL
Gates - 38119 - tensioner. Available at rockauto or amazon (just got one from amazon, $50ish shipped)

Belt: goodyear gatorback, can get at advance and autozone. maybe napa too?

https://www.ford-trucks.com/forums/1...-fan-belt.html
 
Reply
Old Feb 7, 2011 | 03:21 PM
  #5  
redman84's Avatar
redman84
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2010
Posts: 2,526
Likes: 6
From: College Station, TX
Originally Posted by Robbgt
Gates - 38119 - tensioner. Available at rockauto or amazon (just got one from amazon, $50ish shipped)

Belt: goodyear gatorback, can get at advance and autozone. maybe napa too?

https://www.ford-trucks.com/forums/1...-fan-belt.html
That definitely looks like it will do the trick. Does that whole assembly pictured come as a whole? And what size torx head is holding it in?
 
Reply
Old Feb 7, 2011 | 03:57 PM
  #6  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

Pop the seal on the new bearing on the pulley and put some good synthetic wheel bearing grease in there. The bearings are mostly made in China and will fail quickly with the grease used during manufacture. In fact I'd repack all the pulley bearings since the belt is off anyway.
 
Reply
Old Feb 7, 2011 | 03:59 PM
  #7  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

Oops! T47 I believe. I hate those things.
 
Reply
Old Feb 7, 2011 | 04:13 PM
  #8  
Hussler's Avatar
Hussler
Postmaster
Joined: Sep 2007
Posts: 4,195
Likes: 6
From: Medford Oregon
Club FTE Silver Member

IIRC it's a T70. A few weeks ago I was in there a could not break the Torx loose on the adjuster although I did get the idler off for replacement.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Feb 7, 2011 | 04:24 PM
  #9  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

I replaced all the bearings in the almost new pulley and tensioner last week. They were a T47 bit. I did the Superduty conversion on the tensioner but I don't recall that there was a difference. Possible I suppose. I still hate those things!
 
Reply
Old Feb 7, 2011 | 04:32 PM
  #10  
Hussler's Avatar
Hussler
Postmaster
Joined: Sep 2007
Posts: 4,195
Likes: 6
From: Medford Oregon
Club FTE Silver Member

Originally Posted by pjwoolw
I replaced all the bearings in the almost new pulley and tensioner last week. They were a T47 bit. I did the Superduty conversion on the tensioner but I don't recall that there was a difference. Possible I suppose. I still hate those things!
You probably are correct.
I'll check when I get home and I agree they are a real pain. One slip and you have some busted knuckles and probably a stripped torx head. Don't know what brilliant engineer came up with that configeration.
 
Reply
Old Feb 7, 2011 | 04:39 PM
  #11  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

I have to use the 3/8" breaker bar to break them loose.
 
Reply
Old Feb 7, 2011 | 05:06 PM
  #12  
Robbgt's Avatar
Robbgt
Logistics Pro
Joined: Oct 2004
Posts: 4,738
Likes: 103
From: FL
Originally Posted by redman84
That definitely looks like it will do the trick. Does that whole assembly pictured come as a whole? And what size torx head is holding it in?
This is what's in the box, notice no bolt. Still haven't installed mine as you can see (way to cold out), hoping that I can re-use the stock torx on it...

ALSO this is the new UPDATED tensioner, so it will have a longer arm than your stocker, look here
https://www.ford-trucks.com/forums/1...n-changed.html

 
Reply
Old Feb 7, 2011 | 05:30 PM
  #13  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

The same POS Torx head bolt will work. I just couldn't put that thing on my rig. I'm sure it works just fine. I didn't like the look of it.

Put a little anti seize on that bolt before installation.
 
Reply
Old Feb 7, 2011 | 06:34 PM
  #14  
Hussler's Avatar
Hussler
Postmaster
Joined: Sep 2007
Posts: 4,195
Likes: 6
From: Medford Oregon
Club FTE Silver Member

Originally Posted by pjwoolw
I replaced all the bearings in the almost new pulley and tensioner last week. They were a T47 bit. I did the Superduty conversion on the tensioner but I don't recall that there was a difference. Possible I suppose. I still hate those things!
Checked and the one I purchased was the T50. Maybe the T47 is correct .. anyone know for sure?
 
Reply
Old Feb 7, 2011 | 07:02 PM
  #15  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

I'm looking at both right now and I can't see any physical difference between the two. Granted these are Lisle sockets so who knows. T50 is probably the correct size. Alldata says it's a 16mm. I'll check the service manual.
 
Reply



All times are GMT -5. The time now is 07:58 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE