bad battery??
Senior User
Joined: Oct 2009
Posts: 105
Likes: 0
From: Effort, PA
I'd also check to make sure that the cable itself is securely in the terminal. Over time the copper wires can crack out of the original one piece terminals, thus lowering the efficiency of the whole system. If this is the case you can buy universal ones at the auto parts store, cut back the cable to fresh wire, then put the cable in the universal unit and crank down the screws HARD.
Check the big loop connections on the starter solenoid as well, I had one break on me just last week causing the same problem. Vibration and time is a killer for all the stuff mounted up front.
Thread Starter
|
Senior User
Joined: Apr 2004
Posts: 141
Likes: 0
From: Muskegon Mi
Okay update: Now it does nothing when cranked and cranks slowly with cables.
I replaced the battery under warranty, had the starter tested (good), sanded where the starter meets the block clean, sanded the cable on the starter, bought a brand new ground cable ans sanded where it meets the block and it still does the exact same thing...
new parts: solenoid, postive cable, ground cable, battery, starter.
Voltages : at batt key off, 12 at batt cranking, 10.8. Starter side of solenoid cranking, 10.8. At ground on block cranking 10.8. At starter cranking... 2... If the key is held iy climbs to 8 and the solenoid clicks like mad...
So I'm guessing the cable to my starter is bad? If I were to take it off tommarow and hook it to pos side of batt and check voltage at the other end would iy show? Its cold outside and I'm not supposed to be working on vehicles here anyway lol
I replaced the battery under warranty, had the starter tested (good), sanded where the starter meets the block clean, sanded the cable on the starter, bought a brand new ground cable ans sanded where it meets the block and it still does the exact same thing...
new parts: solenoid, postive cable, ground cable, battery, starter.
Voltages : at batt key off, 12 at batt cranking, 10.8. Starter side of solenoid cranking, 10.8. At ground on block cranking 10.8. At starter cranking... 2... If the key is held iy climbs to 8 and the solenoid clicks like mad...
So I'm guessing the cable to my starter is bad? If I were to take it off tommarow and hook it to pos side of batt and check voltage at the other end would iy show? Its cold outside and I'm not supposed to be working on vehicles here anyway lol
Moderator
Joined: Nov 2007
Posts: 22,415
Likes: 92
From: Denver Metro Area, CO
assuming the cable battery <-> solenoid is good.
So, yes, remove that cable from the solenoid and connect it directly to the battery and
- See if the starter motor behavior changes, and
- Measure the voltage down at the starter.
terminal onto the battery's terminal as you can and hold it there tightly.
Moderator
Joined: Nov 2007
Posts: 22,415
Likes: 92
From: Denver Metro Area, CO
Remove the solenoid from the picture
Maybe I'm confused, maybe not....
I'm NOT talking about "jumping the solenoid" UNLESS you are talking about using maybe a
jumper cable to to directly connect both fat cables together (and even then that's not really
a good test, it introduces yet another opportunity for failure)). Applying voltage to the little I
terminal doesn't count.
What I'm talking about is *removing the solenoid from the circuitry* to see if the problem
goes with it or not.
I'm NOT talking about "jumping the solenoid" UNLESS you are talking about using maybe a
jumper cable to to directly connect both fat cables together (and even then that's not really
a good test, it introduces yet another opportunity for failure)). Applying voltage to the little I
terminal doesn't count.
What I'm talking about is *removing the solenoid from the circuitry* to see if the problem
goes with it or not.
Moderator
Joined: Nov 2007
Posts: 22,415
Likes: 92
From: Denver Metro Area, CO
The behavior didn't change? That implies the problem is not in the solenoid, you can hook
the cable back to it.
You're the guy who's getting like 2V down at the starter, correct? Although I've seen it
only once or twice myself, the rubber insulation sometimes becomes separated from
the end terminals, or cut, or cracked, this allows moisture to get inside the cable. the
copper strands then get a green & white powdery substance on them (corrosion).
If all your grounds are good and the battery, starter motor, battery cables, solenoid are
known to be good, about all that's left is that dang cable. Let us know whatchya find....
Of course, this is all assuming there's nothing wrong with the engine itself, it's free to
turn over.
Thread Starter
|
Senior User
Joined: Apr 2004
Posts: 141
Likes: 0
From: Muskegon Mi
Yep 2v at starter, unless my brother held the key and it would climb to 8 while the solenoid when nuts.
The idea that the engine is locked up has crossed my mind... Three weeks ago it would start and run with a jump though... I did plan to pull all the plugs tomm and see if it will crank then.
Six bucks or whatever for a starter cable isn,t all the money in the worl, but after 50 for a dizzy, 275 for a carb, ten for this cable... Etc etc lol. Its adding up on a 600 dollar truck lol.
The idea that the engine is locked up has crossed my mind... Three weeks ago it would start and run with a jump though... I did plan to pull all the plugs tomm and see if it will crank then.
Six bucks or whatever for a starter cable isn,t all the money in the worl, but after 50 for a dizzy, 275 for a carb, ten for this cable... Etc etc lol. Its adding up on a 600 dollar truck lol.
FTE Stories
Ford Trucks for Ford Truck Enthusiasts
Top 10 Fords at 2026 Carlisle Ford Nationals
Joe Kucinski
3 Best / 3 Worst Parts of Modern Ford Ownership
Brett Foote
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches
Pouria Savadkouei
Every 2026 Ford Engine Explained
Brett Foote
10 Ugly Ford Trucks That We Still Kinda Love
Joe Kucinski
10 Things Every Truck Owner NEEDS (2026 Edition)
Michael S. Palmer
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath
Verdad Gallardo
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer
Joe Kucinski
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)
Brett Foote
Moderator
Joined: Nov 2007
Posts: 22,415
Likes: 92
From: Denver Metro Area, CO
for the best. (Not trying to say you did that, just trying to make a general statement.)
Post Fiend
Joined: Nov 2005
Posts: 7,437
Likes: 4
From: Charles Town, W bygod Va
If you have 10v at the solenoid end of the cable while cranking and 2 at the starter end you have a bad cable. When you're checking at the starter if you are touching the stud on the starter and not the end of the cable it could be a bad connection at the starter, you need to test at the cable itself.
Thread Starter
|
Senior User
Joined: Apr 2004
Posts: 141
Likes: 0
From: Muskegon Mi
Ok, I took the starter cable off, hooked one end to batt + and my multimeter to the other... 12v at the other end, so the cable is good right?
The ends were greasy and whatnot... sanded it off cleaned it up put it back on, touched end to the batt + and got a clunk out of the starter... nothing more.
Wtf is this telling me??? I'm quite mechanicaly adept but this thing is kicking my ***
The ends were greasy and whatnot... sanded it off cleaned it up put it back on, touched end to the batt + and got a clunk out of the starter... nothing more.
Wtf is this telling me??? I'm quite mechanicaly adept but this thing is kicking my ***
Senior User
Joined: Oct 2009
Posts: 105
Likes: 0
From: Effort, PA
Ok, I took the starter cable off, hooked one end to batt + and my multimeter to the other... 12v at the other end, so the cable is good right?
The ends were greasy and whatnot... sanded it off cleaned it up put it back on, touched end to the batt + and got a clunk out of the starter... nothing more.
Wtf is this telling me??? I'm quite mechanicaly adept but this thing is kicking my ***
The ends were greasy and whatnot... sanded it off cleaned it up put it back on, touched end to the batt + and got a clunk out of the starter... nothing more.
Wtf is this telling me??? I'm quite mechanicaly adept but this thing is kicking my ***
Does the engine turn over by hand? You should be able to put a socket on the crankshaft bolt (15/16" socket on a straight six) that holds the pulley/harmonic balancer and turn with a breaker bar or ratchet.
The power cable going to the starter could have a bad connection in it, and when you cleaned things up and moved it a certain way, it could have been moved just right that you get enough power through it to at least engage the starter.... If you have any other cables around I'd try testing with them.
Post Fiend
Joined: Nov 2005
Posts: 7,437
Likes: 4
From: Charles Town, W bygod Va
Ok, I took the starter cable off, hooked one end to batt + and my multimeter to the other... 12v at the other end, so the cable is good right?
No, a single strand of wire out of that cable will read 12v while doing that, but will not carry enough current to operate the starter.
The ends were greasy and whatnot... sanded it off cleaned it up put it back on, touched end to the batt + and got a clunk out of the starter... nothing more.
Wtf is this telling me??? I'm quite mechanicaly adept but this thing is kicking my ***
No, a single strand of wire out of that cable will read 12v while doing that, but will not carry enough current to operate the starter.
The ends were greasy and whatnot... sanded it off cleaned it up put it back on, touched end to the batt + and got a clunk out of the starter... nothing more.
Wtf is this telling me??? I'm quite mechanicaly adept but this thing is kicking my ***
Moderator
Joined: Nov 2007
Posts: 22,415
Likes: 92
From: Denver Metro Area, CO
You should really be testing the voltage at the starter end while under load, i.e. with it
connected to the starter motor.
Yes, 15/16ths for that bolt. Make sure your engine is even capable of turning.
connected to the starter motor.
Yes, 15/16ths for that bolt. Make sure your engine is even capable of turning.
Thread Starter
|
Senior User
Joined: Apr 2004
Posts: 141
Likes: 0
From: Muskegon Mi
I wondered about it needing to be under load... the engine turns over. I suspected it would,like I said three weeks ago it was doing the same thing, but it would crank slowly and start with a jump.
Now it wont do anything and cranks slowly with a jump lol
Now it wont do anything and cranks slowly with a jump lol