Need help with 4 wheel drive
The locking hubs are there in case you are in a situation where you can't move the truck just a bit to engage 4 wheel drive. My understanding is that 4 wheel drive won't engage without a small amount of vehicle movement. So with your Ford you can get out and manually lock the hubs to engage 4 wheel drive. Paying attention to the small details is what keeps Ford selling the most truck year after year.
Your dash switch is there to automatically lock the hubs, provided there is vacuum that can be applied to the hub. If you have a vacuum leak somewhere in the system, your dash switch won't do anything. First place I'd check would be the vacuum line running down to the hubs. Look for a cracked or broken line. When I had my ball joints, rotors and brakes replaced at my dealer, they automatically just replaced this vacuum line for me. As a side note, I think my dealer is great. Of course it doesn't hurt that I'm on a first name basis with the owner and always ask if Tim is in when I drop off my truck for my more extensive service needs beyond the just the basics. That's just something I learned from my old boss from 40 years ago - "All business is personal, all business is a people business". Thanks Marty.
Ok back to 4wd. Again with my limited knowledge, your front differential is, well - a differential, meaning each wheel can turn at different speeds. You need this when going around a corner as the outside wheel will be going faster than the inside wheel. Same think on the rear differential. When 4wd is engaged, everything is fine as long as your going in a straight line. But because there is no center differential to account for different drive line speeds coming from both the front and rear differential you can have drive line bind if you try and turn the vehicle while in 4wd on dry pavement. Of course your owners manual says don't use 4wd on dry pavement. The reason is that slippery conditions give our system just enough slip when going around a corner to minimize binding. If I'm driving on snowy roads in 4wd and I'm coming up to a sharp turn, I'll actually slow for the turn and turn 4wd off at the dash switch and re-engage it once I'm around the corner provided there's no other traffic around while I'm working the switch. But that's just because I'm rather particular about my vehicle, I don't recommend you do the same and it's certainly not necessary during slippery conditions.
Finally, your hubs can be hard to turn because of dirt and a lack of lubrication. Take a look at Guzzle's diesel site for more information on maintaining your hubs.
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Hope this helps and I hope you get the problem diagnosed and fixed soon. These are great trucks, but do require a bit of maintenance to keep everything in top shape.
but being a used vehicle, who knows if the hubs were taken care of...
Since it takes forever and a day to fill up with 44 gallons, I typically go around the truck every few fill ups and turn the hubs to make sure they rotate freely....
good luck on the repairs...
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