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Charging system problem

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Old Jan 3, 2011 | 08:49 PM
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Charging system problem

I have a 1991 ford econoline e-350. I recently changed out my distributor since I was getting only a sporadic spark to my ignition coil. My van starts fine now, except now all of a sudden my charging system isn’t working for my battery. After recharging my battery, and starting my van, I attach the battery/charging system tester to my battery and it only shows my battery at it’s current charged level. No reading on the charging side. I don’t think changing the distributor has anything to do with affecting the charging system but I thought I’d mention it. What might I check re my charging system not working? Any help would be greatly appreciated. <?xml:namespace prefix = o ns = "urn:schemas-microsoft-comfficeffice" /><o></o>
Kent<o></o>
 
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Old Jan 3, 2011 | 10:57 PM
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You may have unplugged something when you worked on it. You can take it to a parts store to get the charging system checked most will test for free.
 
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Old Jan 4, 2011 | 08:17 AM
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Originally Posted by masterclean5
I have a 1991 ford econoline e-350. I recently changed out my distributor since I was getting only a sporadic spark to my ignition coil. fficeffice" /><o>></o>>
Kent<o>></o>>
I take this as your spark plug, no? Is the battery light in the dash illuminated?
 
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Old Jan 4, 2011 | 04:09 PM
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if you have a windsor 5.0/5.8 then the alternator harness should run past the distributor to the starter relay. maybe a wire got pinched under the dist or it was unplugged, also if it got shorted the fusible link should be by the starting relay. If the link stretches it is burnt check the output on the alt post.
 
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Old May 12, 2011 | 04:43 PM
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"...check the output on the alt post. "


With the key off, it reads 12.5 volts; with the key on it reads 12.5 volts. With the engine running, it reads 12 volts.
 
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Old May 12, 2011 | 09:17 PM
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Should read 13-14 volts while running.
 
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Old May 13, 2011 | 10:54 AM
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Why might it only be reading 12 volts when running? i.e. does this help determining what might be the problem?

Thanks, Kent
 
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Old May 13, 2011 | 04:44 PM
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A good battery is 12 volts, you could be reading the battery, the alternator reads 13-14 as it's charging, doesn't sound to me like it's charging.
 
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Old May 13, 2011 | 06:51 PM
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So might I have a bad altenator?
 
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Old May 13, 2011 | 10:00 PM
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Good possibility, every vehicle I've owned read over 12 volts running.
 
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Old May 13, 2011 | 10:56 PM
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Parts stores here definitely are equipped to test alternators. Note these alternators have internal voltage regulators. However you must remove the alternator so they can run them on tester. The beauty of the test rig is it eliminates any other possibility. If confirmed OK, the problem has to be in vehicle wiring.

Originally Posted by econoshorty
You can take it to a parts store to get the charging system checked most will test for free.
Tests done in place can leave you to isolate an alternator problem from wiring problem. When you check output terminal on alternator & find 12.5 volts (normal battery voltage) sitting or w/key on, then less volts running it 'smells' like an alternator issue, NOT fusible link or wiring issue. Burned out fusible link = 0 volts.

These integrated units usually run & run, then one day just go snit.
 
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Old May 14, 2011 | 10:36 AM
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Before pulling the altenator, is there any need to check the plug wire which plugs into the altenator? i.e. voltage check, etc?
 
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Old May 14, 2011 | 06:35 PM
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The post is the output, the plug is the regulator, unless there has been hacking into the wiring, I'd not bother with it, just get the alternator tested.
 
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Old May 14, 2011 | 06:43 PM
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Will do Maples...thank you, and everybody else so far for your help. I appreciate the time taken to delineate my issue. I'll check back with what I find out. I'm gonna do a quick search re what's involved in pulling the altenator.

Kent
 
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Old May 17, 2011 | 11:22 PM
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Well, I started pulling the altenator and while doing so, I discovered a broken wire which splices into the three-wire plug into the regulator. I fixed it, got my altenator back in proper position and started up my van. Attached my battery tester to my battery and it light up like a Christmas tree!!! Now charging at 13.5 volts. Funny thing is, now my Anti Lock brake light is on...Oh well, thanks everybody for your help.

I had looked for broken wires, but had missed this one.

Any ideas regarding the ABS light?
 
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