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Old Dec 19, 2010 | 11:07 PM
  #16  
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Originally Posted by npccpartsman
Haven't seen this suggested.....possibly an exhaust pipe isue?
What kind of exhaust pipe issue would you suspect? Along wiht the fuel pressure issue the tech also found a injectors 4, and 6 have a small miss when hot, 2, and 8 are intermittant. I can only assume that this is waht is causing the vibration in the engine at idle. When injectors start missing, is it because of the spool valves not moving(sticking, or bad coil, ect.), or can it also be from an issue on the fuel side of business?
 
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Old Dec 19, 2010 | 11:40 PM
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Originally Posted by FordMan35
What kind of exhaust pipe issue would you suspect? Along wiht the fuel pressure issue the tech also found a injectors 4, and 6 have a small miss when hot, 2, and 8 are intermittant. I can only assume that this is waht is causing the vibration in the engine at idle. When injectors start missing, is it because of the spool valves not moving(sticking, or bad coil, ect.), or can it also be from an issue on the fuel side of business?
I find it a bit strange that all the injector issues are on the same side ....Is it possible there is a restriction in the fuel line to that side? Perhaps something in the check valve at the front.... Or could there be a small oil leak in the dummy plug or stand pipe on that side?
 

Last edited by ramsay; Mar 4, 2011 at 07:09 AM. Reason: clarity
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Old Dec 20, 2010 | 10:28 PM
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Originally Posted by ramsay
I find it a bit strange that all the injector issues are in the same of cylinders....Is it possible there is a restriction in the fuel line to that side? Perhaps something in the check valve at the front.... Or could there be a small oil leak in the dummy plug or stand pipe on that side?
A little coincidental, but I don't think it may be all that odd. I suppose there could be a fuel restiction on that side, and where is the ckeck valve? A picture would be nice. Also I don't know a whole lot about fluid dynamics, but I think if there is a leak in a hydraulic system it effects the entire sysyem, and brings down the pressure across all points. I could be wrong on that theory though.
 
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Old Dec 21, 2010 | 06:44 AM
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Originally Posted by FordMan35
A little coincidental, but I don't think it may be all that odd. I suppose there could be a fuel restiction on that side, and where is the ckeck valve? A picture would be nice. Also I don't know a whole lot about fluid dynamics, but I think if there is a leak in a hydraulic system it effects the entire sysyem, and brings down the pressure across all points. I could be wrong on that theory though.
The check valve is in and part of the banjo bolt that holds the fuel line to the front of the head. Lots of people remove them and drill the banjo bolts for more fuel flow or get the 6.4 bolts which don't even have them. I'd be more inclined to look for an HPO leak in that oil rail before replacing 4 injectors, but it's very possible and wouldn't be the first engine to have all 4 replaced on one side.
 
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Old Dec 21, 2010 | 10:05 PM
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Originally Posted by npccpartsman
The check valve is in and part of the banjo bolt that holds the fuel line to the front of the head. Lots of people remove them and drill the banjo bolts for more fuel flow or get the 6.4 bolts which don't even have them. I'd be more inclined to look for an HPO leak in that oil rail before replacing 4 injectors, but it's very possible and wouldn't be the first engine to have all 4 replaced on one side.
Does anyone have the part number for the 6.4 banjo bolts. Also wondering if you would expect to see any hot start issues with an HPO leak that could cause injector problems at idle?
 
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Old Dec 21, 2010 | 10:08 PM
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sure can. a leak causes low icp wich can cause a misfire. if your leak is at a spool vlave to body o-ring you may also get a balance code or a circuit low fault.
 
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Old Dec 22, 2010 | 02:52 AM
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Originally Posted by FordMan35
Does anyone have the part number for the 6.4 banjo bolts. Also wondering if you would expect to see any hot start issues with an HPO leak that could cause injector problems at idle?
bolts (part# W302472), 4 crush washers (W303659),
 
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Old Dec 30, 2010 | 01:33 PM
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I got another question. The engine vibration still exists, but it does not really seem to be the engine itself. At idle all the vibration seems to be coming from the turbo. You can literaly see the turbo vibrating, and feel it through all attached components. At high idle, and increased engine RPM it goes away. Would missing injectors cause such a phenominon? Or is there something else I should be looking at?
 
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Old Dec 31, 2010 | 10:00 PM
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Manual trans? If so, be sure to eliminate the dual mass flywheel. I do not know if your year uses the dual mass with manual trans, but we had one fail on an older truck and it created an intermittent vibration at idle.

Also- I'd sort out fuel pressure w/ upgrade kit before spending big money on FICM and injectors.

Last- I would do whatever cheeseit says.

-mike
 
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Old Jan 1, 2011 | 11:07 AM
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Originally Posted by IHbase
Manual trans? If so, be sure to eliminate the dual mass flywheel. I do not know if your year uses the dual mass with manual trans, but we had one fail on an older truck and it created an intermittent vibration at idle.

Also- I'd sort out fuel pressure w/ upgrade kit before spending big money on FICM and injectors.

Last- I would do whatever cheeseit says.

-mike
It is an auto trans. The fuel psi is around 70, and the FICM checks in at 49V. As for Cheezit goes I think he is worth his weight in gold with the information, and knowledge he brings to this site.
 
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Old Jan 1, 2011 | 11:14 AM
  #26  
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Originally Posted by FordMan35
I got another question. The engine vibration still exists, but it does not really seem to be the engine itself. At idle all the vibration seems to be coming from the turbo. You can literaly see the turbo vibrating, and feel it through all attached components. At high idle, and increased engine RPM it goes away. Would missing injectors cause such a phenominon? Or is there something else I should be looking at?

Tell me where you got the turbo and who put it in if it was not stock.

I am worried.

A good bud on here had a piece come off the vanes, ended up in a cylinder and damaging the engine.

Needless to say, I now don't touch used / reman turbos unless it is a Ford OEM part or otherwise reputable.
 
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Old Jan 1, 2011 | 01:11 PM
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Originally Posted by gearloose1
Tell me where you got the turbo and who put it in if it was not stock.

I am worried.

A good bud on here had a piece come off the vanes, ended up in a cylinder and damaging the engine.

Needless to say, I now don't touch used / reman turbos unless it is a Ford OEM part or otherwise reputable.
Turbo is stock, and I had it apart in early October for a cleaning. Everything looked good, no noticable play axialy or radial. The vanes all looked good, and at the time I installed the upgraded supply and drain tubes. If a blade was damaged, and causing out of balance condition, wouldn't it get worse as the turbo spools up? My current thinking is that if there was such an issue as the turbo spools up to full RPM the vibration would get worse.
When it comes to the injectors, if they are missing at idle could it cause uneven/varied exhaust pressure which would lead to the vibration?
 
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Old Jan 1, 2011 | 01:16 PM
  #28  
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These are very high RPM devices, so who knows how it can be unbalanced.

Since you just had it apart.. and you had the problem right after... I am instantly suspecting the turbo...
 
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Old Jan 1, 2011 | 03:31 PM
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With the proper diagnostic software/tools is it possible to actuate the VGT vains at idle to shift the turbo RPM, and see if the vibration changes? Or is there any other way to manualy sweep the vains while at idle? I think this would be an interesting test to see what changes.
 
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Old Jan 1, 2011 | 06:05 PM
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you need to command the egrdc# to 0%
the vgtdc to 85#
the engine rpm to 1200 rpm
moniter mgp
that is the most boost you shold be able to generate in a stall
 
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