1994.5 - 1997 7.3L Power Stroke Diesel  

zf5 starter swap

Thread Tools
 
Search this Thread
 
  #1  
Old 07-17-2010, 07:59 PM
rolltide3006's Avatar
rolltide3006
rolltide3006 is offline
Mountain Pass
Thread Starter
Join Date: Dec 2008
Location: Virginia
Posts: 229
Likes: 0
Received 0 Likes on 0 Posts
zf5 starter swap

Pretty sure my starter is bad. Bats are charged. It was barely turning over for a little while, now it wont turn over at all. I turned the ignition on then took a screwdriver to the posts on the starter solenoid. Nothing, just a bunch of sparks. I guess there are just three bolts for the starter. Got the bottom two off , but this top one is a pain. Can't really get anything to it. Please tell me I don't have to remove the oil pan...
 
  #2  
Old 07-17-2010, 09:19 PM
redman84's Avatar
redman84
redman84 is offline
Postmaster
Join Date: Feb 2010
Location: College Station, TX
Posts: 2,524
Likes: 0
Received 3 Likes on 3 Posts
Originally Posted by rolltide3006
Pretty sure my starter is bad. Bats are charged. It was barely turning over for a little while, now it wont turn over at all. I turned the ignition on then took a screwdriver to the posts on the starter solenoid. Nothing, just a bunch of sparks. I guess there are just three bolts for the starter. Got the bottom two off , but this top one is a pain. Can't really get anything to it. Please tell me I don't have to remove the oil pan...
You don't have to take the oil pan off.
I've done it more times than I care to count. The only way I've found to do it is use a combination wrench. I can't remember if I used the closed end or the open. Either way it was SLOW going and very very small movements. I wanna say I layed down with my hand and wrench over the frame rail and used the open end. Because of how little you can move it you'll probably have to flip the wrench each time to get a different bite on the bolt.(That is if you can't use the closed end. I had several bolts lately that gave me trouble and I can't remember exactly how I tackled that one but it can be done.)
I also have an extra starter that works too if youre interested...
 
  #3  
Old 07-18-2010, 07:27 AM
Talyn's Avatar
Talyn
Talyn is offline
Hotshot
Join Date: Oct 2003
Location: Ashland City, TN
Posts: 17,708
Received 42 Likes on 38 Posts
you can do it with a socket and an extension.

I canot remember if i used a swivle or not.
 
  #4  
Old 07-18-2010, 10:55 AM
fordpride's Avatar
fordpride
fordpride is offline
Post Fiend
Join Date: Dec 2009
Location: Livoina,La
Posts: 15,505
Likes: 0
Received 14 Likes on 12 Posts
I cut a wrench in half for the top bolt.
 
  #5  
Old 07-18-2010, 12:39 PM
Cuda_jim's Avatar
Cuda_jim
Cuda_jim is offline
Post Fiend
Join Date: Oct 2003
Location: MICHIGAN
Posts: 5,903
Likes: 0
Received 1 Like on 1 Post
You can reach the top bolt with a combination of wobble extensions and a ratchet from in front in front of the engine cross member. It may help to remove the passenger side tire and work through the wheel well too.......hmmmm, crap maybe I'm thinking of the 5.4/4.6 engine.
 
  #6  
Old 07-18-2010, 01:52 PM
plgebbia's Avatar
plgebbia
plgebbia is offline
Posting Guru
Join Date: Mar 2008
Location: Dongola, IL
Posts: 1,537
Likes: 0
Received 0 Likes on 0 Posts
If you can get the right length of extension you can get it from between the starter and the engine crossmember, but you will have to have just the right combination of extensions. I've changed at least ten starters on these trucks, and yes, that top bolt is a pain!!!! but it is not as bad as the old idi 7.3!!!! don't ask me how I know

Good Luck!
 
  #7  
Old 07-18-2010, 02:44 PM
rolltide3006's Avatar
rolltide3006
rolltide3006 is offline
Mountain Pass
Thread Starter
Join Date: Dec 2008
Location: Virginia
Posts: 229
Likes: 0
Received 0 Likes on 0 Posts
wow sounds like this has been a pain for a lot of people. It seems like the germans are good at designing stuff to work well, but working on it is a different story. Man, its a hot day to go crawling up under this truck...
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mago
FE & FT Big Block V8 (332, 352, 360, 390, 406, 410, 427, 428)
20
Yesterday 11:25 AM
tigers2007
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
20
06-22-2016 10:03 PM
81ChopTop
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
11
04-23-2016 06:41 PM
mOROTBREATH
1948 - 1956 F1, F100 & Larger F-Series Trucks
18
09-24-2013 07:01 PM
BigSouth
1987 - 1996 F150 & Larger F-Series Trucks
3
02-15-2011 03:34 PM



Quick Reply: zf5 starter swap



All times are GMT -5. The time now is 12:27 AM.