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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Familiar Boom and Found This

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Old May 16, 2026 | 08:36 PM
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Familiar Boom and Found This

I have blown off the turbo hose more than I care to say but never had this happen. Only thing I can think is it was too tight. Fortunately I carry spare turbo hoses and clamps.


 
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Old May 17, 2026 | 08:46 AM
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I'm sure heat cycles and age played a part. I do not torque mine to factory specs, rather I tighten them pretty damn tight and call it good.

Too tight? Maybe but oh well it works for me.
 
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Old May 17, 2026 | 01:07 PM
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Wow, that’s one unhappy clamp!!
 
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Old May 17, 2026 | 05:00 PM
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I had one break exactly the same. It was torqued to spec, well 107 in.lb., almost spec. Hot side at turbo.
 
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Old May 19, 2026 | 02:22 PM
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That reminds me of the time my water pump pulley sheared off around the bolts.

I only ever torque the clamps to 96 lb-in but even that seems excessive. I had the Mishi pipes on my last 6.0, and their spec was 27 lb-in, probably to minimize deforming the thin wall aluminum pipes. Never had one of those blow off with stock boost, but I always clean all surfaces with paint thinner and denatured alcohol before reassembly.
 
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Old Today | 04:24 PM
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I hope you don't mind if I leg hump your swell thread, but I am new to 6.0's
I just bought an aftermarket 4 hose turbo hose set up as my stock original hot side slightly bent turbo hose had a rip in it. I put it in and took the truck, a 2003 f250 4x4, for a big boy ride and pop and no power. I am not familiar with the pop but popping the hood it was oblivious. I limped into a repair shop and the guy immediately said "you didn't use the Ford part!!". "The Ford hose has a groove to line up with the pipes tube". Another guy says "this happens all the time, you don't have tools?!?!"
Does these hoses pop off all the time?
The Ford dealer just told me these hoses are obsolete from Ford.

Thanks.
 
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Old Today | 04:44 PM
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Can I double up on clamps if these thing blow off all the time?
 
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Old Today | 04:48 PM
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That is one of those over-boost-relief clamps
 
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Old Today | 04:50 PM
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Originally Posted by DoOver
Can I double up on clamps if these thing blow off all the time?
Best to post your setup, could be something obvious. I run a lot of boost and don't have a problem blowing hoses.
 
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Old Today | 05:03 PM
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Originally Posted by '89F2urd
Best to post your setup, could be something obvious. I run a lot of boost and don't have a problem blowing hoses.
Just a stock '03 6.0 in a F250 4x4.
 
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Old Today | 05:15 PM
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Originally Posted by DoOver
Just a stock '03 6.0 in a F250 4x4.
So it should be something obvious. By "post your setup", I meant a picture.
 
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Old Today | 05:41 PM
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I'm still using my original 2003 hoses and all but one clamp, which I stripped the thread on.

The hoses and nipples have to be really clean, and the clamps tightened to stated torque.
 
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