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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

2004 6.0 was driven hot, engine died. where to start?

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Old May 10, 2026 | 04:07 PM
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2004 6.0 was driven hot, engine died. where to start?

just trying to get ahead of a farm truck breakdown repair. the truck was run hot and shut down. there was some steam/smoke coming from under the hood that might be from residual oil from minor leaking being burned off.

just wondering what the first places to check would be. the engine turns over very slowly (might be weak batteries). the engine is bulletproof/studded if that matters.

thanks for your help
 
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Old May 10, 2026 | 04:18 PM
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Oil burning off isn't going to look like steam IMO, but locating the source is important I would think (so do a close inspection and let us know what you find .... might even have to remove some components to do so).

As far as batteries go, you just need to roll up your sleeves and charge them individually and then load test them individually.
 

Last edited by bismic; May 12, 2026 at 03:36 AM.
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Old May 10, 2026 | 06:17 PM
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That's not a lot to go off of. Have you popped the hood open and looked at anything at all? Is this something that just recently happened or are you buying a truck that's been sitting for yrs. How is steam coming off the motor if it won't start....sounds like smoke from electrical shorting?

you'll need forscan if you don't already have it. I've seen a 6.0 overheated to the point the wiring harness melted...so all sorts of things needed replaced.

 
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Old May 11, 2026 | 08:38 PM
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Originally Posted by INFRNL
That's not a lot to go off of. Have you popped the hood open and looked at anything at all? Is this something that just recently happened or are you buying a truck that's been sitting for yrs. How is steam coming off the motor if it won't start....sounds like smoke from electrical shorting?

you'll need forscan if you don't already have it. I've seen a 6.0 overheated to the point the wiring harness melted...so all sorts of things needed replaced.
like I said, i’m just trying to get some ideas of where to look when I start to dig into it. Trying to get some “I overheated mine and this happened” or something like that. It’s a ranch truck in my possession.

the smoke/steam was coming from under the hood when the truck shut down. It turns over very slow but I think it’s due to weak batteries.
 
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Old May 12, 2026 | 03:38 AM
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Again - start with resolving battery issues. See post #2. Weak batteries can cause starting and running issues. Might have a bad alternator also.

Getting FORScan (as recommended above) is a very good idea.

https://www.ford-trucks.com/forums/1...g-process.html
 
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Old May 12, 2026 | 07:42 AM
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Turning over slowly. Bad batteries like already mentioned? Locked up pulley? Any frozen pulley in the drive belt routing can cause smoke and fire. Not sure what hot you mean. Oil, coolant, or friction heat.
 
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Old May 12, 2026 | 06:18 PM
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Really no details to go with

Does it have oil?
Does it have coolant?

If either were extremely low your motor is probably done and that's why it's cranking slow and why it died
 
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Old Yesterday | 07:22 PM
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Back in the day when the 6.0l first came out and we suspected an overheat condition we where told to pull the oil filter cap and look at the stand pipe. IF it was gone or melted, they would send us a new engine..
 
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Old Yesterday | 08:09 PM
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We can guess a lot of things .................
 
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Old Yesterday | 08:54 PM
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At least post a video showing the engine bay as you attempt to crank it over.
 
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