glow plugs
i havnt had my truck long enough to recommend anything but ive heard good this about the beru plugs and thats what i put in my truck when i changed them
i have seen way to many heads having to be pulled off to replace ac, autolite, and champion glow plugs because the tips swelled up and broke off after they burnt out within 2 months of installation.
the original MOTORCRAFT/BERU plugs worked for 16 years before i had to change them because the controller malfunctioned and left them on burning them out.
There is a user here, FTE Parts-Guy, I think is his user name that works for one of the sponsors.
He posted good prices on the Beru plugs a while back.
Trending Topics
After I lost one glow plug from the 10 second glow time that the OEM controller is set up for, I added a a manual switch and replaced the dead GP with a spare BERU plug I had lying around. I simply got used to the 5 second start routine, however the manual switch caused confusion when some one else tried to start the truck.
What happend was probably 30 seconds of glow time, and this was the result:

So yes, I did rebuild the engine mainly because of a set of wellman glow plugs.
All the wellmans were completly destroyed. That single beru glow plug in the engine at the did not only did it NOT fail and swell up, but it still works and I still have it in my tool chest if I ever need a spare. I tested a WAP088 glow plug before I was about to put a set of those in, and it swelled up within 23 seconds with no sign og self regulation, it finally shut down when I heard a "pssst" and the tip ruptured. According to Marianna, its possible that this coulr have been from moisture in the glow plug.
Berus also come in a sealed plastic packet, while wellmans come in paper boxes and are more likely to draw in moisture like Marianna describes. I meant to pick up a couple of the AC12Gs for me to test, but I never got around to it so I can't say for my part if they are true dual coil glow plugs.
I have so subjected the following glow plugs to failure situations so far:
Bosch, WAP 088, WAP 080, and BERU.
Bosch plugs failed because the old controller was gratually giving longer and longer glow times (still less than 20 seconds though), so they failed over the course of several days, and NOT all in one glow like the WAPs. All the Bosch plugs came out without problems, I even got a refund for them.
Both types of WAPs scare the hell out of me because of how they failed.
Before I figured out my GP controller was at falt, I installed a set of BERU glow plugs, and fired it up. The glow time there was over 30 seconds, and only shut down when every last one was fried. BUT they all came out in one solid piece.
If the glow plugs perform as per factory speck, thats one thing, but what do they look like when they fail? Thats the real question because I ran those 080s for several months without incident, but when they did fail, well you know the rest. If you are going to try a different brand of glow plugs, than I would strongly advise test one yourself before installing them in your engine.
Ford Trucks for Ford Truck Enthusiasts
I believe I Had ACs in there before and Every one I checked was bad. One tipe was gone so I don't know what the engine looks like. I guess thats what you get when you try to by the cheapest ones. It runs fine though but I still don't have the controller fixed. Since Im the only driver, I think I might just put a push button on the dash and keep it simple.
Plus I know exactly how hard it is to remove the heads on a turbo motor.
It starts with pulling the engine.
I will stay with the tried and proven and swear by them till they are no longer available.





