low fuel pressure.
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1st Gear
Joined: Apr 2026
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low fuel pressure.
1996 7.3 392,000 miles, loss of power climbing hill, no mods. 10 psi fuel pressure. Swapped pump. Still 10 psi. Pulled fuel regulator/spring from parts 7.3, and noticed that fuel plunger was different shape. The spare had square corners, but the failed plunger corners were rounded. Tried putting spare plunger/spring into original regulator housing and still 10 PSI (suspect rounded plunger must have had worn the regulator housing seat). However, I swapped the entire filter housing with the spare, and put the square corner plunger (spare), and now 50PSI. Found many threads that described 10psi condition, but no resolutions. Quick check is to disconnect high pressure return lines and remove schrader valve and blow into return line connection point and no resistance.
Butt-Head
Joined: Apr 2004
Posts: 9,432
Likes: 2,919
From: Reed Point, MT
Pulled fuel regulator/spring from parts 7.3, and noticed that fuel plunger was different shape. The spare had square corners, but the failed plunger corners were rounded. Tried putting spare plunger/spring into original regulator.
- Just lightening the mood.
Lead Driver
Joined: Apr 2016
Posts: 7,188
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From: Bahstun
https://www.ford-trucks.com/forums/1...-to-clean.html
Clean your bowl screen or new pump can over heat
Clean your bowl screen or new pump can over heat
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