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2003 f250 head gaskets

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Old Sep 21, 2021 | 08:24 PM
  #1  
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2003 f250 head gaskets

I bought this truck in late 2019 and put about 30k on it.
https://www.ford-trucks.com/forums/1...3-pms-etc.html

The cooling system was apparently neglected. I drained and flushed the coolant and what i drained out didn't look bad, but i ended up having to put a heater core in it because it was nearly completely clogged.
https://www.ford-trucks.com/forums/1...placement.html

Shortly after I sold it to Joey it started pressurizing the cooling system and randomly puking coolant.

After thermostat, rad cap, and injector cups it was still doing it. cup #3 was in fact leaking a bit, but looks like to us hte head gaskets were compromised from PO's lack of maint.
https://www.ford-trucks.com/forums/1...continues.html
https://www.ford-trucks.com/forums/1...ng-please.html

It appears to us the gasket was corroded away and the result was leaking combustion pressure into the cooling system. Possibly into the crankcase as well.

Joey is going to go ahead and replace glowplugs, do head studs, hpo boss plugs and all the other misc items while apart.
I cant believe this truck ended up doing this, I never would have expected it and i guess it goes to show how important cooling system maintenance can be.

What are yalls thoughts? look like a gasket failure to you? I think this was also causing the shake at idle.

@03Steve


working on taking head off

parts out

f this cramped working on sht bent over, cab is coming off




see the nasty head bolt?


zoom in here, see the path?

path

doesnt look pretty







might as well stud it while its apart right?

\
 
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Old Sep 21, 2021 | 08:31 PM
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I commend Joey for his persistence and patience , better man than i
 
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Old Sep 21, 2021 | 09:07 PM
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Wowza what a project.
My truck randomly puked coolant today towing a light load up a mtn......,hope this isnt in my future,
 
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Old Sep 21, 2021 | 11:11 PM
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Hope not either not a fun project at all. One thing mine did is it would puke coolant if it were idling for 20-30 min if that helps at all.
 
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Old Sep 22, 2021 | 12:37 AM
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Hey legit head gasket failure, a first for me! Thank you!!

O, and sorry for your loss.
 
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Old Sep 22, 2021 | 07:00 AM
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Out of curiosity, is that the correct head gasket as it seems the water jackets are blocked off. Thought that was unusual. Also the crush ring on the gasket looks like it may have been damaged on installation and squashed in towards the valve. I have seen them blow outwards or have cracks in them but not bent in like that.
Just wondering if a previous owner has attempted a head repair before.
 
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Old Sep 22, 2021 | 07:23 AM
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It seems to be original type I’ll send a pic when the new ones come in. Also the hg seem really old so not sure unless it was early on. No idea how that was pushed in towards the valve unless damaged during the assembly in the past. Wish I knew the history from the owner Chris bought it from.

 
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Old Sep 22, 2021 | 07:59 AM
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What’s your time on cab removal and is there a process for it in the tech folder?
 
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Old Sep 22, 2021 | 08:35 AM
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Originally Posted by Walleye Hunter
What’s your time on cab removal and is there a process for it in the tech folder?
Step #1...build garage with suitable headroom for twin post lift.
Step #2...purchase and install twin post lift.
 
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Old Sep 22, 2021 | 08:52 AM
  #10  
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Originally Posted by Walleye Hunter
What’s your time on cab removal and is there a process for it in the tech folder?

https://www.ford-trucks.com/forums/a...3&d=1564494799

Joey a pro, it takes me like two hours, i think he get done in closer to an hour
 
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Old Sep 22, 2021 | 08:57 AM
  #11  
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Originally Posted by AuF250
Out of curiosity, is that the correct head gasket as it seems the water jackets are blocked off. Thought that was unusual. Also the crush ring on the gasket looks like it may have been damaged on installation and squashed in towards the valve. I have seen them blow outwards or have cracks in them but not bent in like that.
Just wondering if a previous owner has attempted a head repair before.
From what i saw i never seen a sign of heads having been off, couple of the injector orings were definitely original and ate up as well. #1 was the worst







Originally Posted by 03Steve
It seems to be original type I’ll send a pic when the new ones come in. Also the hg seem really old so not sure unless it was early on. No idea how that was pushed in towards the valve unless damaged during the assembly in the past. Wish I knew the history from the owner Chris bought it from.
The guy i bought it from was a small time dealer in AL, heres the history from car-fax. I dont fully understand what these mean
 

Last edited by KubotaOrange76; Jan 7, 2026 at 06:24 AM.
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Old Sep 22, 2021 | 09:04 AM
  #12  
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Originally Posted by Dan V
Step #1...build garage with suitable headroom for twin post lift.
Step #2...purchase and install twin post lift.
I have a nice pole barn with roof trusses and enough headspace, I’m thinking that should suffice. Only question is, will they support it? If need be, I could support them around the work area.
 
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Old Sep 22, 2021 | 09:06 AM
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Originally Posted by KubotaOrange76
From what i saw i never seen a sign of heads having been off, couple of the injector orings were definitely original and ate up as well. #1 was the worst




The guy i bought it from was a small time dealer in AL, heres the history from carfax

A small time dealer around here is one who only has one street corner.
 
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Old Sep 22, 2021 | 09:14 AM
  #14  
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Originally Posted by Walleye Hunter
What’s your time on cab removal and is there a process for it in the tech folder?
I don't believe there is in the Tech Folder, but maybe...

EDIT: I stand corrected. Chris has linked the below in post #10.

Exterior
The FSM has these sections regarding the cab. Supplemental instructions and diagrams would be required for items like steering shaft, heater core lines, etc...

 
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Old Sep 22, 2021 | 09:19 AM
  #15  
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The link i posted is from the tech folder
it was combination of write up i found online with some things i added in . I think there are still a few minor things missing
 
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