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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

1991 F250 w/ 5.8 Windsor No Start Issue

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Old Mar 12, 2021 | 09:22 PM
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DogfightDixon
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Exclamation 1991 F250 w/ 5.8 Windsor No Start Issue

I started the truck yesterday morning, it lit right up, idled for a minuted, then the tach jumped and it died like someone turned off the key.
I put a new ignition coil in it after testing the old one and finding no resistance between the tach lead and the bat lead. Brand new set of plug wires, probably only 7 months old.
Still no start, cranks fine but wont catch, i didn't have much time to look into much else the past two days, going to look some more tomorrow.
Any pointers on trouble spots would be appreciated.
 
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Old Mar 13, 2021 | 12:47 AM
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A very good chance that the ignition module on the side of the distributor went dead. You need a special tool to remove and reinstall the ignition module, a skinny nose socket of sorts.

Make sure to apply the heat sink grease to the back side of the ignition module when installing.
 
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Old Mar 13, 2021 | 09:56 AM
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DogfightDixon
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Originally Posted by 88n94
A very good chance that the ignition module on the side of the distributor went dead. You need a special tool to remove and reinstall the ignition module, a skinny nose socket of sorts.
Is there a easy way to test the ICM before removing it?
 
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Old Mar 13, 2021 | 12:18 PM
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88n94
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Originally Posted by DogfightDixon
Is there a easy way to test the ICM before removing it?
There is a procedure explained in the Haynes repair manual but I have never used it. I have a fair amount of personal experience with Fords of this vintage with the ICM on the side of the distributor, mostly Taurus cars. From what you explain I am fairly confident you will have a failed ICM.

If I have power up to the coil through one of the small wires that hook onto the coil, and no spark while cranking the engine: either the coil, the ICM or the PIP in the distributor. Usually when the PIP goes bad it will revive after sitting for a while. When the ICM goes dead it is dead for good in my experience.

The bottom line, if I was in your shoes I would just remove the ICM and replace it or try to get it tested at the auto parts store.
 
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Old Mar 13, 2021 | 12:55 PM
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yeap,
Part 1 -How to Test the Ford Ignition Control Module (Distributor Mounted)
 
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Old Mar 17, 2021 | 08:13 PM
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I have tested the ICM and PIP and both are good, coil is getting signal and 12v, still no spark ie. no start. Could it be a broken ground somewhere on the engine?
-Already disconnected the condenser on the coil to see if it was shorting the system, no change.
-Already tried for spark without computer connected, computer is good.
-Tested Coil to Dizzy Wire, has continuity, and is within spec.

I'm really stumped at this point, this is my main rig, its really getting under my skin that i cant find the issue.
 

Last edited by DogfightDixon; Mar 17, 2021 at 08:14 PM. Reason: Misspelling
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Old Mar 19, 2021 | 08:41 PM
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FIXED!

Finally gave in took the ICM to NAPA and had it tested: Bad
Put a new one in and she lit like a match to gasoline!
appreciate the help and pointers!

________________________________________
Old Blue - 1991 F-250 XLT Lariat, 5.8w, 4x4, E40D
 
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