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Exhaust Manifold Leak at intake/exhaust connection

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Old Jan 18, 2015 | 11:57 AM
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Exhaust Manifold Leak at intake/exhaust connection

Upon reinstalling my intake/exhaust manifolds, I have an exhaust manifold leak that seems to come from where the two manifolds join together? Is there any trick to reattaching these? Initially there was no gasket between them but I have tried with a gasket and without and cannot get the leak to stop? I have followed directions I have seen posted- finger tighten the 3 bolts together and only tighten after torquing the manifolds to the head. But still have this leak.

I would appreciate any ideas on this.

Thanks!

-Al
1985 F150 300 cu in 4 speed
 
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Old Jan 19, 2015 | 02:38 PM
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Welcome to the forum, ap123363!


It sounds like you are doing everything right. Did you tighten the manifold bolts in the recommended order and to the correct tightness?


Are you certain there is no crack in exhaust manifold?
 
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Old Jan 19, 2015 | 03:28 PM
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Originally Posted by 1986F150six


Are you certain there is no crack in exhaust manifold?
This is what I was thinking too. It sounds like you've done what you're supposed to. Are you certain it's still leaking from that exact spot?
 
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Old Jan 19, 2015 | 04:03 PM
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Also, where the exhaust pipe connects to the manifold there is a 'donut' gasket. If it is worn out it too could be leaking.
 
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Old Jan 20, 2015 | 08:54 AM
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And another possibility is that one or both of the manifolds are warped and it just seems to be leaking where you described.


A good machine shop can true the mating surfaces.
 
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Old Jan 20, 2015 | 08:57 AM
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Thanks to you all for your advice! Unfortunately I cannot see exactly where the leak is. After taking it all apart again, it looks like the trouble is galled threads on one of the 3 exhaust manifold bolt holes. It would not let the bolt thread far enough down. I am re-assmblying and will let you know if this was it.
 
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Old Jan 20, 2015 | 09:02 AM
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Posting a picture of this. This is the opening between the intake and exaust sections.
 
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Old Mar 14, 2015 | 05:49 PM
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It was the threads. After cleaning the threads, the bolt now tightened correctly and no more leak. Here is the picture I tried to post before. Thanks again for all the advice!

 
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Old May 22, 2015 | 01:26 PM
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That's good you have the leak fixed.i read some Wher that you have to sometimes get them machined .to make them flat if to warped.
 
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