Notices
1967 - 1972 F-100 & Larger F-Series Trucks Discuss the Bumpsides Ford Truck

where to find a Dana 24 rebuild kit???

Thread Tools
 
Search this Thread
 
Old Sep 21, 2012 | 03:52 PM
  #1  
Tomahawk2506's Avatar
Tomahawk2506
Thread Starter
|
New User
Joined: May 2012
Posts: 24
Likes: 0
From: Ventura County, CA
where to find a Dana 24 rebuild kit???

I'm ready to attempt my own rebuild on my Dana 24 T-case. Can anyone point me in the direction for a rebuild kit for this hog? Any info would be appreciated. Thanks.
 
Reply
Old Sep 21, 2012 | 06:36 PM
  #2  
HIO Silver's Avatar
HIO Silver
Fleet Owner
Joined: Dec 2009
Posts: 20,678
Likes: 83
From: NorCal
Old Sep 21, 2012 | 09:22 PM
  #3  
DAV1972's Avatar
DAV1972
Tuned
25 Year Member
Joined: Mar 2000
Posts: 466
Likes: 10
From: Albuquerque, NM
I am curious. Why are you wanting to rebuild a Dana 24? These are strong units. Is there something mechanically wrong or are you wanting to fix leaks?
 
Reply
Old Sep 21, 2012 | 11:37 PM
  #4  
napass2004's Avatar
napass2004
Tuned
Joined: Nov 2007
Posts: 351
Likes: 6
From: riverside ca
Jeff's bronco graveyard sells seal kits and bearing kits or you can get a complete rebuild kit as well
 
Reply
Old Sep 22, 2012 | 12:35 AM
  #5  
Tomahawk2506's Avatar
Tomahawk2506
Thread Starter
|
New User
Joined: May 2012
Posts: 24
Likes: 0
From: Ventura County, CA
Originally Posted by DAV1972
I am curious. Why are you wanting to rebuild a Dana 24? These are strong units. Is there something mechanically wrong or are you wanting to fix leaks?
It's a leaky mess. I believe it is still the "original" unit from my 67 f250. Just trying to make it mechanically sound.
 
Reply
Old Sep 22, 2012 | 09:02 AM
  #6  
1972RedNeck's Avatar
1972RedNeck
Logistics Pro
10 Year Member
Joined: Feb 2011
Posts: 3,522
Likes: 11
From: Townsend, MT
I bought a rebuild kit for my Dana 24. One of the original bearings had 8 *****. The replacement one had 6. I used my originals. I can get you the seal part numbers if you want.
 
Reply
Old May 10, 2021 | 05:57 PM
  #7  
JensenF250's Avatar
JensenF250
Junior User
Joined: Mar 2018
Posts: 68
Likes: 0
Update on Dana 24 Transfer Case

Hi guys - the case of totally disassembled on my '67, F250. The two shafts have a little wear bead in them, so looking for the replacements - also this pin in the picture. The the input yoke is a little warped, so wanting one of those as well. We have everything else that came in the Cobra rebuild kit on seals and bearings.






 
Reply
Old May 10, 2021 | 08:49 PM
  #8  
fe390pc's Avatar
fe390pc
Logistics Pro
15 Year Member
Community Influencer
Liked
Loved
Joined: Mar 2009
Posts: 4,855
Likes: 608
From: Minnesota
Good luck, your best option may be Torque King as they may have some used parts. I am lucky, I have two cases I am using to make one great one.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old May 12, 2021 | 08:09 AM
  #9  
JensenF250's Avatar
JensenF250
Junior User
Joined: Mar 2018
Posts: 68
Likes: 0
Thanks. I've checked them and nothing available. Wondering if I can have a machine shop repair..
 
Reply
Old May 12, 2021 | 06:54 PM
  #10  
fe390pc's Avatar
fe390pc
Logistics Pro
15 Year Member
Community Influencer
Liked
Loved
Joined: Mar 2009
Posts: 4,855
Likes: 608
From: Minnesota
I think that would be doable.
 
Reply
Old May 14, 2021 | 09:58 AM
  #11  
cstoyer's Avatar
cstoyer
Tuned
Joined: Jul 2015
Posts: 303
Likes: 19
From: NW PA
Weld and spin grind will fix the grove around the shaft and the hole. After that the hole will need drilled out for the pin and the slot milled for the yoke. I'm thinking the groove is from the oil seal holding water and rusting because it doesn't spin or carry a load. Several companies sell new shift rails for the 205 so maybe they could help you. JB Custom FAB, Jeff's Bronco Graveyard ect.
 
Reply
Old May 21, 2021 | 10:31 AM
  #12  
JensenF250's Avatar
JensenF250
Junior User
Joined: Mar 2018
Posts: 68
Likes: 0
Originally Posted by cstoyer
Weld and spin grind will fix the grove around the shaft and the hole. After that the hole will need drilled out for the pin and the slot milled for the yoke. I'm thinking the groove is from the oil seal holding water and rusting because it doesn't spin or carry a load. Several companies sell new shift rails for the 205 so maybe they could help you. JB Custom FAB, Jeff's Bronco Graveyard ect.
Yes, checking with them too. Thanks 🙏
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mtcwby01
1967 - 1972 F-100 & Larger F-Series Trucks
16
Apr 9, 2021 10:11 PM
oldblue18
Clutch, Transmission, Differential, Axle & Transfer Case
1
Nov 4, 2002 03:13 PM
mtcwby01
Clutch, Transmission, Differential, Axle & Transfer Case
1
Oct 28, 2002 11:32 PM
fordmanSLO
Clutch, Transmission, Differential, Axle & Transfer Case
2
Jul 19, 2001 10:19 PM




All times are GMT -5. The time now is 10:31 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE