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If you remember, I was speculating as to what caused this:
I don't have an answer but I have eliminated one "suspect." I wondered if too much material had been removed at the previous valve job which, in theory, might get down to softer material. I measured all 16 valves and their appears to be very little material removed from most. Some with the most removed (0.018") were in the best shape and some with the worst damage had the least material removed. There was no clear pattern. I guess this will remain a mystery. Well, I got new valves coming and will lurk over the machinists shoulder during the valve job.
from the looks of the valve, it looks like a oiling issue. lack of lubrication getting to the tip caused extreme heat.
Not an unreasonable assumption just looking at the tip but the there should be other clues that are not present, such as similar signs of damage on the rocker pivots, excessive wear at the ball ends of the rocker and the pushrod (oil is fed thru the pushrod). Heat would also show more of a blue-black coloring. The upper end is exceptionally clean, as is the rest of the engine. The funny thing is, the rocker tips don't look near as bad as the valve tips.
oil pressure comes up through the pushrod, onto the rocker but nothing says that there wasnt an obstruction on the tip of that rocker that stopped the oil from oiling just that piece. and your right, you only supplied one pic so its hard to pinpoint.
I suppose that's a thought too. I didn't specifically check those oil holes at teardown. There were a total of six with damage to various degrees, with the one pictured being the worst and one not too far behind. As clean as everything was inside, it seems doubtful that six could have plugged up. I'll look at them again, but they've sat in a box now for six months so I'm not sure if what I'll see will be useful. I'm pretty sure I'll be checking oil flow at the rockers once the engine is together, as much a PITA as that will be.
Not nearly so bad. Unfortunately, after staring at them for a while in their installed order, I cleared the workbench to start reassembly and just tossed them into a box. Not sure which is which at this point.
You had too much slop in your valve clearance. If I remember right, without looking, it should be .017 cold. (Damn my bad memory) Anyway, it had too much, probably about .025. The inertia gained from the extra clearance made your rocker 'slap' the valve stem too hard, right through the oil resulting on metal-on-metal contact.
Jim, have you been the only one driving this truck? Do you have a teenage boy that has been driving the truck?
I ask because it almost looks like the engine has been over revved either by the throttle or by gearing down at a very high rpm, or both and floating the valves.
I'm the only driver and have owned it since 1987 and 7K miles. Heck, the number of times my wife has driven even can be counted on my fingers and I only loaned it out once in the '90s to a trusted friend who had it for a whole hour... in town the whole time. I've hit the governor a few times in it's life, but not regularly nor recently. The closest parallel with your idea would be that with 4.10 gears, it's running down the freeway at 2900 rpm. Never seen that to be a problem with these engines... a lot of them came with 4.10s... but it's certainly an idea that might be in the "plausible" category.
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