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No fuel in upper filter???

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Old Oct 2, 2010 | 01:37 PM
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No fuel in upper filter???

Changed my fuel filter and ever since it will not prime any suggestions would be greatly appreciated.
 
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Old Oct 2, 2010 | 01:41 PM
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Make model mileage maintenance history?
 
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Old Oct 2, 2010 | 01:41 PM
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Did you change the bottom filter? Sometimes, when replacing the bottom filter the o-ring gets damaged and it will suck air into the system, preventing proper prime and fuel pressure.
 
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Old Oct 2, 2010 | 01:46 PM
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Yes i changed top and bottom twice. It is an 04 6.0 ford powerstroke well maintained
 
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Old Oct 2, 2010 | 01:49 PM
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Are you using either Motorcraft or Racor filters, replacing the o-rings with each change, and lubricating the o-rings with motor oil before installing the cap?

You might check the lib of the cap where the o-ring sits, and the lip of the housing where the o-ring sits for any sign of damage or sharp edges. Also check the o-rings you've removed for damage.

You might also check both caps over very carefully for any signs of cracking.
 
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Old Oct 2, 2010 | 01:50 PM
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Unplug the fuel heater at the HFCM.
 
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Old Oct 2, 2010 | 01:52 PM
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Ok i will check the O ring again and let you know.I am using motor craft filter and a new o ring too.
 
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Old Oct 2, 2010 | 01:53 PM
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Gear loose1 do you mean electrically unplug
 
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Old Oct 2, 2010 | 01:54 PM
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Correct. Assuming your vehicle has the heater.

Ford did away with it later in 05 on the F, but kept the heater on the E series right to the bitter end, I think.
 
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Old Oct 2, 2010 | 01:58 PM
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2004 does have a fuel heater. If all of the o-rings check out, unplugging it would worth a try. I was trying to figure out which of the three connectors on the HFCM is the fuel heater, without much luck.

I would also check for power on the fuel pump plug. But again, I'm not sure which connector that is.
 
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Old Oct 2, 2010 | 01:59 PM
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HFCM, think it is the plug at the very back is the heater.

Power... verify fuel pump power... YOu didn't do that?

DO you hear the pump churning on Key on?

After you get it running, if that is what it is, be sure you grease the contacts, then tape it shut to prevent it from rusting assuming you are leaving it unplugged.
 
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Old Oct 2, 2010 | 02:07 PM
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Here are pictures of the HFCM and both connectors. The two connectors are similar, but are enough different that you may be able to identify them.
 
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Old Oct 2, 2010 | 02:13 PM
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I swapped the O-rings and tried unplugging the heater with no luck..
 
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Old Oct 2, 2010 | 02:17 PM
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I think the next thing I would do is to check for power on pin 1 of the fuel pump connector. There should be power there for about 15 seconds after the key is turned to the run position and then the PCM will shut it off. There will only be power right after key on and when the engine is running.
 
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Old Oct 2, 2010 | 02:18 PM
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I do have power on the pump also, it runs for 15 secsjust like its suppose to.
 
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