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what do you guys think??

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Old Sep 23, 2010 | 10:28 AM
  #1  
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what do you guys think??

I am thinking of this setup as far as exhaust goes. Tell me what you guys think....

I was thinking of a custom bent 2.5 inch pipe from the manifold welded into a collector(2.5 in inlets into a 3.5 outlet). Then 3.5 inch exhaust tubing into a 3.5 inch dynomax muffler and then 3.5 inches to the back and out the tailpipe.

Am I making the Y connection to restrictive or small?? Am I right in believing that 2.5 inches for a down pipe is large enough for this engine?? I hate to always bring up this issue, but I wanna do it right and only once.

Also, A friend of mine was telling me I should be carful about opening up the exhaust because I would lose back pressure. He said usually when you gain power in one end, you lose in the other. I told him I thought only 2 strokes needed back pressure, but he told me all engines do. Now I know this guy isn't ignorant he went to school for mechanics and has been doing for at least 25 years. But I heard alot on here you don't want back pressure at all for these engines. Is this truck different or something??

Thanks, snapon
 
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Old Sep 23, 2010 | 10:44 AM
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if you can go bigger than 2.5" downpipe its better but as far as your buddy saying not to open the exhaust that is incorrect,my truck is running a 5" straight pipe after the crossover pipe when i opened my exhaust and intake i noticed a pretty good difference in power and mileage gains
 
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Old Sep 23, 2010 | 10:45 AM
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Mine doesn't have a turbo though, I wonder if it makes a difference??
 
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Old Sep 23, 2010 | 10:59 AM
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oh i assumed you did being you said 2.5"downpipe.being you dont have a turbo i would open the exhaust with mufflers cause n/a is loud straight piped.then open up the intake to bring in some more air
 
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Old Sep 23, 2010 | 11:07 AM
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Oh, I better edit.
 
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Old Sep 23, 2010 | 11:11 AM
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1994F2507.3L
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been running straight pipe on N/A engine for 2 months and no negative effects seeing 20 MPG
 
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Old Sep 23, 2010 | 11:14 AM
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Originally Posted by 1994F2507.3L
been running straight pipe on N/A engine for 2 months and no negative effects seeing 20 MPG
And did you change the stock exhaust or you just dumped the muffler??
 
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Old Sep 23, 2010 | 11:25 AM
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Anything over 3" is a waste on a N/A, 3.5" Turbo'ed
Not that it'll hurt to go bigger, IMO bigger the better to a point, larger sounds sweeter!

If one does the math, even 3" is to big for a N/A and 3.5" for Turbo'ed.

You cannot fit anything larger then 2.25" to the exhaust manifolds, run 2.25" from the exhaust manifolds to the Y, at the Y blend them both into 3" or 3.5" if you ever plan (or think you might) go Turbo, then you don't have to re-do the complete system if you do Turbo.

The key word here is BLEND!
Ensure both 2.25" headers are already pointing towards the rear of the truck before blending into the 3" or 3.5" ... This makes for a non restrictive blend.

Back pressure versus no back pressure is a battle thats been going on for many many years ... It really depends on the whole package, typically Diesels benefit from no back pressure.

Yup, Two cycles MUST have a specific (and to each motor, everyone is different) back pressure to run correctly, this is why sometimes a dent in the expansion chamber can improve performance or impede, expansion chamber manufactures have to build off an average.

-Enjoy
fh : )_~
 
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Old Sep 23, 2010 | 11:28 AM
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mine is run to a stack through the bed
 
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Old Sep 23, 2010 | 11:51 AM
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Originally Posted by Festus Hagen
Anything over 3" is a waste on a N/A, 3.5" Turbo'ed
Not that it'll hurt to go bigger, IMO bigger the better to a point, larger sounds sweeter!

If one does the math, even 3" is to big for a N/A and 3.5" for Turbo'ed.

You cannot fit anything larger then 2.25" to the exhaust manifolds, run 2.25" from the exhaust manifolds to the Y, at the Y blend them both into 3" or 3.5" if you ever plan (or think you might) go Turbo, then you don't have to re-do the complete system if you do Turbo.

The key word here is BLEND!
Ensure both 2.25" headers are already pointing towards the rear of the truck before blending into the 3" or 3.5" ... This makes for a non restrictive blend.

Back pressure versus no back pressure is a battle thats been going on for many many years ... It really depends on the whole package, typically Diesels benefit from no back pressure.

Yup, Two cycles MUST have a specific (and to each motor, everyone is different) back pressure to run correctly, this is why sometimes a dent in the expansion chamber can improve performance or impede, expansion chamber manufactures have to build off an average.

-Enjoy
fh : )_~
Why wouldn't 2.5 fit on the manifold?? couldn't the shop just make the flange smaller?? And what do you mean by blend??? Will a shop know that term??
 
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Old Sep 23, 2010 | 12:33 PM
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Merriam-Webster's definition of the word Blend

To elaborate ... So they flow smoothly, no sharp bends or obstructions in the transition.

The Flanges that hold the header pipe to the manifold cannot accept anything larger then 2.25" ...

Yes, You could use 2.25" then upsize to 2.5" ... Ignorant!
2.25" is enough for each bank!

-Enjoy
fh : )_~
 
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Old Sep 23, 2010 | 02:13 PM
  #12  
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Originally Posted by Festus Hagen
Merriam-Webster's definition of the word Blend

To elaborate ... So they flow smoothly, no sharp bends or obstructions in the transition.

The Flanges that hold the header pipe to the manifold cannot accept anything larger then 2.25" ...

Yes, You could use 2.25" then upsize to 2.5" ... Ignorant!
2.25" is enough for each bank!

-Enjoy
fh : )_~
thanks, When you said blend, I thought that was a method of welding or something.

so I'll do 2.25/3.0 Y then i'll i'l put a 3.0/3.5 reducer and 3.5 all the way to the back, thanks.
 
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Old Sep 23, 2010 | 03:54 PM
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Anyone ever done this? Perhaps a 1994.5-1997 would work? Or would a shop have to bend one up for me?
 
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Old Sep 24, 2010 | 12:35 AM
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If you're running 3.5" out, then blend 2.25" into 3.5" ...

Best thing to do if you cannot build it yourself is take it to a muffler shop and have them do it ... I believe someone mentioned having the same basic setup done for around $350.

Your biggest problem may be the 3.5", many shops can only go up to 3", but that may also depend on ones location.

-Enjoy
fh : )_~
 
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Old Sep 24, 2010 | 09:51 AM
  #15  
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I keep posting the Auto Jet exhaust link for Peeps.

The system comes with a very nice MANDREL bent Y-Pipe. for a VERY good price. Better than any local Guy is going to do for You.

truck exhaust - light duty

Click LD3

Around $350 for the complete system
 
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