Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

No luck

Thread Tools
 
Search this Thread
 
Old Sep 14, 2010 | 02:25 PM
  #1  
mabc926's Avatar
mabc926
Thread Starter
|
Elder User
Joined: Feb 2010
Posts: 724
Likes: 0
No luck

Got my glow plug switch hooked up and the glow plugs still don't work, the light never came on, and the relay never clicked, so what else could it be?


here's how I hooked it up just to make sure I did it right :

ran a wire from the positive battery terminal to one side of the switch and then ran a wire from the other side of the switch to the glow plug relay


does that sound about right?



also on a side note my oil cooler is leaking like a sieve and has filled my oil with coolant so I have to get that fixed and do a flush then an oil change.
 
Reply
Old Sep 14, 2010 | 02:33 PM
  #2  
wreckinball's Avatar
wreckinball
Postmaster
Joined: Apr 2009
Posts: 4,086
Likes: 1
From: Malahat/Cowichan Valley
I would have to see a wiring diagram, if there is one thing i know, all of our trucks are different. Maybe a pic? What kind of system do you have installed?

As for the oil cooler, the rebuild kit is cheap and somewhat easy. just orings and a gasket really.
 
Reply
Old Sep 14, 2010 | 02:51 PM
  #3  
mabc926's Avatar
mabc926
Thread Starter
|
Elder User
Joined: Feb 2010
Posts: 724
Likes: 0
Originally Posted by wreckinball
I would have to see a wiring diagram, if there is one thing i know, all of our trucks are different. Maybe a pic? What kind of system do you have installed?

As for the oil cooler, the rebuild kit is cheap and somewhat easy. just orings and a gasket really.

It's the old style glow plug system.




as for the oil cooler it's not so much the price as it is the PITA it is to do......jacking up the engine just doesn't sound fun
 
Reply
Old Sep 14, 2010 | 03:00 PM
  #4  
oreocreaming's Avatar
oreocreaming
Postmaster
15 Year Member
Joined: Jan 2010
Posts: 4,319
Likes: 4
From: Elk City, OK
you dont have to jack the engine up bud. i didnt and took my cooler off and put it on 5 times (stupid faulty O ring) just take the filter off, unbolt the 1 10mm bolt from the steering shaft and push the shaft up and out of the way. rock the top of the cooler back twards the wheel and shimmy the cooler back. easiest way to do it is to remove the inner fender rubber splash guard so you can get your hands right in there. make it even easier you can remove the tire so you got plenty of room to root around.
 
Reply
Old Sep 14, 2010 | 03:04 PM
  #5  
wreckinball's Avatar
wreckinball
Postmaster
Joined: Apr 2009
Posts: 4,086
Likes: 1
From: Malahat/Cowichan Valley
So you did a manual setup to eliminate the old style? Which post did you attach to on the relay? Now that should be throwing 12V at the plugs so make sure you monitor the amount of time on.
 
Reply
Old Sep 14, 2010 | 03:09 PM
  #6  
mabc926's Avatar
mabc926
Thread Starter
|
Elder User
Joined: Feb 2010
Posts: 724
Likes: 0
Originally Posted by wreckinball
So you did a manual setup to eliminate the old style? Which post did you attach to on the relay? Now that should be throwing 12V at the plugs so make sure you monitor the amount of time on.

Yeah, my old controller was crap so that's why I went with the switch, and it was the one with the purple wire on it.


I just don't know why it's not working


BTW the glow plug relay is new just in case anyone was wondering.
 
Reply
Old Sep 15, 2010 | 10:50 AM
  #7  
Festus Hagen's Avatar
Festus Hagen
Methanoholic
Joined: Mar 2009
Posts: 6,442
Likes: 8
From: Maine (NorCal Native)
Club FTE Gold Member
You need to check the voltage on the Glow Plug side of the relay (large terminal with two orange wires and one black/pink) ... Are you getting 12v+ when you push your button.

Then check the Chassis harness to Engine harness connector, it's an 8 wire connector with two heavy gauge orange wires on one edge of the connector, one is orange/white the other is orange/ltgreen, the connector for those two wires melts.

And of course test all Glow Plugs.

-Enjoy
fh : )_~
 
Reply
Old Sep 15, 2010 | 02:05 PM
  #8  
mabc926's Avatar
mabc926
Thread Starter
|
Elder User
Joined: Feb 2010
Posts: 724
Likes: 0
Gotta go down sometime today and work on it some more, I had planed on checking all the glow plugs and the harness today, I can already bet I'll have some bad glow plugs.


And thanks for the info Festus on how to check the relay, if I find out that my NEW relay is bad you can bet some heads will roll at the parts store


As for the oil cooler mess I'm going to change my oil and see if I get any coolant in the oil again before I mess with the oil cooler, I'm thinking the coolant I'm finding in the oil might be from the bad head gasket it had.....time will soon tell.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Sep 16, 2010 | 11:44 AM
  #9  
Festus Hagen's Avatar
Festus Hagen
Methanoholic
Joined: Mar 2009
Posts: 6,442
Likes: 8
From: Maine (NorCal Native)
Club FTE Gold Member
It would not be the first time a new relay was bad ... It's becoming a frequent issue.

Besides, Todays mentality is to build it to fail to sell another, not to make it last!

Oil cooler is more likely then a head gasket.

-Enjoy
fh : )_~
 
Reply
Old Sep 16, 2010 | 04:02 PM
  #10  
mabc926's Avatar
mabc926
Thread Starter
|
Elder User
Joined: Feb 2010
Posts: 724
Likes: 0
Well I went down today and drained my oil and holy **** my oil was thicker than paint and it had almost a 2 quarts of water/antifreeze mixed with it, made it a nice gray color, and while I was at it I took a look at my oil cooler and it was caked with dried grease and oil, so I guess I'm just going to have to bite the bullet and rebuild my oil cooler, doesn't look that hard to take off though.
 
Reply
Old Sep 16, 2010 | 05:03 PM
  #11  
greywynd's Avatar
greywynd
Posting Guru
Joined: Dec 2005
Posts: 1,528
Likes: 0
From: Peterborough, Ontario
I'm in the middle of replacing one right now, Oreo suggested a while back to take the steering shaft out, so I opted for that route. I also popped the front left tire off, and the little plastic inner fender cover that hides the steering box and lines. Going this way, at least on mine, with extensions and a swivel joint, I was able to undo the front header bolts from the wheelwell.

The rear header I did from underneath, and once undone, twisting it and dropping it down through the area the filter would be worked nicely.
 
Reply
Old Sep 16, 2010 | 08:24 PM
  #12  
arnoldhunter's Avatar
arnoldhunter
Posting Guru
15 Year Member
Joined: Jul 2010
Posts: 1,052
Likes: 0
From: Out of Bounds
I found this thread doing a search on the appropriate coolant to use. I'm glad I read it. I'm planning on working on my oil cooler too. I don't know if it needs anything more than a gasket. But, I'm glad to have found some of the tips here. I actually just changed out my steering gear and steering shaft over Labor Day weekend. So, I'm familiar with that part. I didn't take the wheel off or inner fender. Although, I can see how it would probably make things easier.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Dutter 2
1987 - 1996 F150 & Larger F-Series Trucks
13
Dec 12, 2014 08:39 PM
snowcrash47
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
22
May 2, 2012 01:26 PM
the
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
10
Aug 6, 2011 08:59 PM
mabc926
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
10
Aug 28, 2010 12:51 AM
dbrugger
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
3
Jan 6, 2009 07:32 PM




All times are GMT -5. The time now is 07:52 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE