Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Still Leaking Fuel

Thread Tools
 
Search this Thread
 
Old Sep 9, 2010 | 05:03 PM
  #1  
Jterr's Avatar
Jterr
Thread Starter
|
Mountain Pass
Joined: Aug 2010
Posts: 175
Likes: 1
Still Leaking Fuel

Just removed the fuel filter housing and completely rebuilt everything. 1996 PowerStroke

Cranked up still have a leakkkk. It looks as best as I can tell right now after throwing things and yellin at nothin(I'm sure we have all been there); under the "pump"?Brass looking thing under the turbo.

I tried to tighten the big nut on the back , no difference....

What could be leaking in that area????

If I take that nut off and check washer do I need to drain everything again ?

Need Help

JT
 
Reply
Old Sep 9, 2010 | 05:59 PM
  #2  
GT_350's Avatar
GT_350
Freshman User
Joined: Aug 2010
Posts: 45
Likes: 0
From: Colville, Wa
I just went thru the same thing, ended up leaking out the weep hole on the fuel pump.

while I was there I replaced all the hoses from the pump to the filter housing and the washer's on the banjo fitting.
 
Reply
Old Sep 9, 2010 | 05:59 PM
  #3  
427 fordman's Avatar
427 fordman
Hotshot
15 Year Member
Photogenic
Photoriffic
Joined: Feb 2009
Posts: 10,410
Likes: 77
From: Plankinton, SD
Sounds like the weep hole in the fuel pump is what's leaking to me. May be time for a new pump...
 
Reply
Old Sep 9, 2010 | 06:23 PM
  #4  
rideracelivemx7's Avatar
rideracelivemx7
Posting Guru
Joined: Mar 2009
Posts: 1,799
Likes: 0
or the 2 washers inbetween the banjobolt. that was my friends leak
 
Reply
Old Sep 9, 2010 | 06:35 PM
  #5  
Jterr's Avatar
Jterr
Thread Starter
|
Mountain Pass
Joined: Aug 2010
Posts: 175
Likes: 1
Yea I replaced all the hoses and tried to tighten the Banjo nut when I rebuilt the Filter Housing.
Good thing I work at a parts house as this is getting deep in the pocket.
Can I get the pump out without removing the filter housing(that I just put back in)?????

Is there a electric fuel pump option out there?
 
Reply
Old Sep 9, 2010 | 06:54 PM
  #6  
GT_350's Avatar
GT_350
Freshman User
Joined: Aug 2010
Posts: 45
Likes: 0
From: Colville, Wa
I know it's a pita, but It's a lot eazier to have the the housing out of the way.
Also make it eazier to use the filter housing to get the rubber fuel hoses back on, least it was for me.
 
Reply
Old Sep 9, 2010 | 10:38 PM
  #7  
97western haulin's Avatar
97western haulin
Freshman User
Joined: Sep 2010
Posts: 36
Likes: 0
i just had fuel start leaking retty good in my truck to. this thread will come in handy once i get in there and start figuring what when wrong.
 
Reply
Old Sep 10, 2010 | 10:01 AM
  #8  
cutsrock's Avatar
cutsrock
Trailering
Joined: Oct 2009
Posts: 24
Likes: 0
From: Drury, MO
97western haulin, Had to replace my fuel pump and hoses due to leaking weep hole. I used this thread. https://www.ford-trucks.com/forums/8...-write-up.html

cutsrock.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Sep 10, 2010 | 11:51 AM
  #9  
riverrat41's Avatar
riverrat41
Postmaster
Joined: Jan 2009
Posts: 2,667
Likes: 1
From: Glen Rose,Texas
Club FTE Silver Member

Originally Posted by Jterr
Yea I replaced all the hoses and tried to tighten the Banjo nut when I rebuilt the Filter Housing.
Good thing I work at a parts house as this is getting deep in the pocket.
Can I get the pump out without removing the filter housing(that I just put back in)?????

Is there a electric fuel pump option out there?
Yes you can.I am sure there are several on here that have done it.Install a Walbro,Motorcraft or Airdog electric fuel pump but you have to buy the cover that seals where the manual pump was on the intake man.
 
Reply
Old Sep 11, 2010 | 08:58 AM
  #10  
97western haulin's Avatar
97western haulin
Freshman User
Joined: Sep 2010
Posts: 36
Likes: 0
Originally Posted by cutsrock
97western haulin, Had to replace my fuel pump and hoses due to leaking weep hole. I used this thread. https://www.ford-trucks.com/forums/8...-write-up.html

cutsrock.

that thread is awesome. deffinitly made what i'm ganna have to do seem a lot easier. sending you some reps.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Order and Chaos
1961 - 1966 F-100 & Larger F-Series Trucks
5
Sep 23, 2016 01:01 PM
mjr46
1973 - 1979 F-100 & Larger F-Series Trucks
13
Jul 27, 2016 04:29 PM
Bearhugger1933
1994.5 - 1997 7.3L Power Stroke Diesel
7
Mar 18, 2016 06:35 PM
LMPLLC
1999 - 2003 7.3L Power Stroke Diesel
8
Feb 14, 2014 07:11 PM
lindb40530
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
7
Nov 13, 2010 08:53 PM




All times are GMT -5. The time now is 01:28 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE