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"Boing!" - front Helwig issues?

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Old Jul 20, 2010 | 07:44 AM
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"Boing!" - front Helwig issues?

Last week I pulled the 6" lift off my truck, and went to V codes up front. The next day, I installed the Hellwig front sway bar since it was lacking a bar at all when I bought it back in June.

That said, in piecing this together, I did not have any bolts for the end links, so I simply sourced SAE bolts to go in the end links, and to mount the barckets to the axle.

Now I seem to be getting a loud "sproingy" noise (almost like a spring letting go?) in situations where the axle articulates out of parallel with the frame, such as turning into a sloped parking lot, etc.

Can anyone verify if the factory end link bolts are shouldered, or otherwise sized differently than SAE? 1/2" bolts would not fit, but next size down that I used seems a bit sloppy in the holes. If they are a shouldered or otherwise specialty bolt - I'll be ordering them from Ford.

Similarly - is there anything special about the bolts that mount the brackets to the axle? The nature of the noise makes me think the sway bar is unloading somehow, but I can't quite narrow it down and am thinking it is my fasteners that is the issue.

Thanks,
 
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Old Jul 20, 2010 | 07:50 AM
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If you have slop you are going to havew noice. It is the same situation as if the bolts became loose. Not sure how much you torqued the bolts eitheer. If they are not torqued to the proper amount you wiull get a knock sound too. Chnage out the bolts and fit proper ones in there. I am hoping that you did not make the hole bigger due to slop. If the holes seems off drill the holes out to be smooth again. There are pictures on here of another person who torqued his bolts they snapped and he went and got his own.
 
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Old Jul 20, 2010 | 08:04 AM
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The brackets were slotted from Helwig - and I was concerned that might be part of the problem. I can re-check the torque on the bolts this evening.
 
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Old Jul 20, 2010 | 01:29 PM
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Anyone else who has had the front sway bar off recall the end link bolt size, or if they were special bolts or regular parts store type bolts?
 
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