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Old Jun 30, 2010 | 11:09 AM
  #1  
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mottrocks
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Quick question

I've installed the EGR delete and replaced the intake manifold. I just saw a thread on removing the EGR (butterfly) valve from the EGR manifold and since my truck is a 2004 I did that. I am having a little trouble getting the EGR valve (round black) out of the intake manifold. I removed the 2 8mm bolts and it twists back and forth but does not want to come up. I have a block off plate with my kit but is it necessary to remove the valve now that the butterfly is gone. If so do I just need to stick a flat head under it and pry, or am I missing something. Thanks again, Kelly
 
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Old Jun 30, 2010 | 11:13 AM
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Twist the valve enough so the bolt hole tabs are clear of the manifold, loop a wire over the valve through both bolt holes, and use a long pry bar to pry upward on the wire loop. It will pop right out.
 
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Old Jun 30, 2010 | 11:14 AM
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this can be found in the tech folder. http://img.photobucket.com/albums/v403/Paddles/egr1.jpg
 
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Old Jun 30, 2010 | 11:18 AM
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Got it, Thanks for the quick reply. I've still got alot to learn on how to use this forum correctly and as soon as I get this truck running right I promise to spend some time with it so I can find this stuff myself without bothering you guys. Thanks
 
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Old Jun 30, 2010 | 11:37 AM
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It's out, it didn't like the idea at all though. Pryed so hard that when it let go I slit my thumb nail right down the middle. On my right hand of course. As if this wasn't hard enough for a newbe I have to do the rest left handed. Billet block off plate installed. Moving on.
 
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Old Jun 30, 2010 | 12:54 PM
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Originally Posted by mottrocks
It's out, it didn't like the idea at all though. Pryed so hard that when it let go I slit my thumb nail right down the middle. On my right hand of course. As if this wasn't hard enough for a newbe I have to do the rest left handed. Billet block off plate installed. Moving on.
OUCH! Try a longer bar next time so you don't have to lift hard enough to split another finger nail.
 
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Old Jun 30, 2010 | 05:38 PM
  #7  
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Originally Posted by mottrocks
It's out, it didn't like the idea at all though. Pryed so hard that when it let go I slit my thumb nail right down the middle. On my right hand of course. As if this wasn't hard enough for a newbe I have to do the rest left handed. Billet block off plate installed. Moving on.
So, we'll have to call you "lefty" now?

I keep a piece of heavy stock wire just for the egr valve. And a long piece of re-bar.

Sounds like you are almost there!
 
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Old Jul 1, 2010 | 10:38 PM
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Lefty here. That will never happen again, yes I'm well on my way. Oil/fuel filter housing in and turbo bracket. Just got home from being gone 2 days at work and have the next 4 days off. I can't wait till tomarrow morning, I get to put in a whole day and may finish. Totally flushed the coolant system again and will install coolant filter last. I wonder if my oil temperature gauge will be in a different position with coolant actually flowing through the oil cooler. I hear it won't.
 
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