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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

TOO MUCH SMOKE !

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Old Jun 28, 2010 | 11:58 PM
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TOO MUCH SMOKE !

Hi - I'm new to FTE & I've found some very interesting info in the forums. My problem is our f250 diesel turbo is smoking terribly. Following your suggestions, we pulled the egr & cleaned it, used a cleaning treatment in the fuel for the injectors. I think the gas was bad the last time we filled up because of the smell. The smoke went from thick black to grayish-white & there's not as much while driving, but when we stop at a light - lots of smoke! It runs great, just too much smoke. Please help!
 
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Old Jun 29, 2010 | 01:44 AM
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are you losing coolant out the tail pipe? is your coolant level changed any?
 
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Old Jun 29, 2010 | 01:46 AM
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Sounds like an EGR cooler.
 
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Old Jun 29, 2010 | 02:40 PM
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Originally Posted by Manetamer
Hi - I'm new to FTE & I've found some very interesting info in the forums. My problem is our f250 diesel turbo is smoking terribly. Following your suggestions, we pulled the egr & cleaned it, used a cleaning treatment in the fuel for the injectors. I think the gas was bad the last time we filled up because of the smell. The smoke went from thick black to grayish-white & there's not as much while driving, but when we stop at a light - lots of smoke! It runs great, just too much smoke. Please help!
Welcome to FTE.

I hope you ment to say Diesel instead of gas.
 
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Old Jun 29, 2010 | 05:53 PM
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Does it run rough?
 
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Old Jun 29, 2010 | 11:03 PM
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You didn't happen to fill this truck up mistakenly with gasoline did you? Sorry, but I have to ask.
 
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Old Jun 30, 2010 | 01:20 AM
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Sorry for the incorrect terminology - yes, I used diesel fuel. No,it doesn't run rough at all. Actually, it runs great. I'll ask about the coolant level. Noticed a new noise & was told it may be something wrong with the turbo. Was also told by the dealer that #2 injector was sticking & the motorcraft treatment would work fine to clear things up. Getting looked at later on today before any more repair attempts. I'll let you know how it goes. I'll tell Mr B what you said about the egr cooler. Thank you all.
 
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Old Jun 30, 2010 | 03:13 AM
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if your having injector problems, alot of people have had good results with rev-x. might give it a look.
 
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Old Jun 30, 2010 | 05:53 AM
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Does it smell like unburned diesel fuel? Your injector might be leaking for some reason or another. Injector "cleaners", from what I've seen, only tend to "help" when the issues are fairly mild.

If it was bad fuel, then anything in the fuel delivery process could be compromised. Just depends on how bad the fuel was. If you believe that the fuel was bad, I would replace both fuel filters and drain the HCFM. If you haven't already done so.
 
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Old Jul 1, 2010 | 09:16 AM
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Thanks for all of your suggestions. It's sitting in the yard right now waiting to be looked at. I'll keep you posted & will pass on the information.
 
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Old Jul 5, 2010 | 04:20 PM
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I have the same problem. Mine only does it once in awhile. I am losing some coolant. It will do it one day for a few miles and then nothing for days. I thought sticky injector then EGR cooler. I have had the cooler replace about 20,000 miles ago. Only have 58,000 on the truck.
 
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Old Jul 5, 2010 | 04:23 PM
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Originally Posted by jetact
I have the same problem. Mine only does it once in awhile. I am losing some coolant. It will do it one day for a few miles and then nothing for days. I thought sticky injector then EGR cooler. I have had the cooler replace about 20,000 miles ago. Only have 58,000 on the truck.

Did they do anyting to the oil cooler when they fixed your EGR cooler? If they didn't, then your ultimate problem could be that of the oil cooler and that's what is caused your multiple EGR cooler issues. If it is indeed the EGR cooler again.
 
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Old Jul 5, 2010 | 04:58 PM
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Originally Posted by tex25025
Did they do anyting to the oil cooler when they fixed your EGR cooler? If they didn't, then your ultimate problem could be that of the oil cooler and that's what is caused your multiple EGR cooler issues. If it is indeed the EGR cooler again.
Thanks for your quick reply Tex, I am looking at my invoice from Ford and dont see where they changed the oil cooler. They said they tested it and found no vacuum lose. It was under warranty at that time. Should they have changed it?
Now that it is out of warranty this is my bill and if it should have been that is wrong that they didnt. It was almost 2 years ago and I was wrong on the mileage it was 17,200 miles.
 
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Old Jul 5, 2010 | 05:17 PM
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Originally Posted by jetact
Now that it is out of warranty this is my bill and if it should have been that is wrong that they didnt. It was almost 2 years ago and I was wrong on the mileage it was 17,200 miles.
I would think so. Typically if the EGR goes bad, more times then not they should replace the oil cooler. It, however, does not work the other way around. If it is determined that your issues are once again an EGR cooler, then I would be highly suspicious of also having an oil cooler issue as well.
 
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Old Jul 5, 2010 | 05:57 PM
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Originally Posted by tex25025
I would think so. Typically if the EGR goes bad, more times then not they should replace the oil cooler.

Sorry if it was done 2 years ago then that was done correctly under the old tsb prior to them having us put in oil coolers.

If the op calls ford customer service he may have a case for some help.
 
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