Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Intercooler air leak

Thread Tools
 
Search this Thread
 
Old Jun 28, 2010 | 06:31 PM
  #1  
rzorro's Avatar
rzorro
Thread Starter
|
New User
Joined: Nov 2003
Posts: 11
Likes: 0
Intercooler air leak

I have blown the blue turbo to intercooler hose twice on my late build 2004 6.0. It seems replacement is required every two years. I noticed that there is a second blue hose as the intercooler continues down toward the radiator. I have also heard of an intercooler line splitting. My 6.0 produces an extraordinarily high pitched whistle under long and sustained high rpm loads. Where should I be checking for an air leak from?
 
Reply
Old Jun 28, 2010 | 06:47 PM
  #2  
Maxium4x4's Avatar
Maxium4x4
Super Moderator
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 21,113
Likes: 3,939
From: Ohio
Club FTE Gold Member
How much boost are you seeing? The boots last longer than 2 years unless it blows off from improper installation, a split boot is common when older. The noise can come from a cracked up-pipe flex joint or a split boot.
 
Reply
Old Jun 28, 2010 | 07:13 PM
  #3  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

my guess is look for a new blt, tensioner , and possibly a water pump pully
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MammaJammaTX
6.7L Power Stroke Diesel
21
Sep 17, 2021 12:36 PM
Ford4Life7.3
1994.5 - 1997 7.3L Power Stroke Diesel
11
Jan 15, 2012 07:52 AM
damicofuel
1999 - 2003 7.3L Power Stroke Diesel
5
Jan 17, 2010 03:03 PM
fordtrck302
1994.5 - 1997 7.3L Power Stroke Diesel
9
May 27, 2008 08:45 AM
mtgrzlyman
1999 - 2003 7.3L Power Stroke Diesel
16
May 13, 2006 10:03 AM




All times are GMT -5. The time now is 07:35 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE