Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Another head scratcher.

Thread Tools
 
Search this Thread
 
Old Jun 10, 2010 | 08:45 PM
  #1  
hucka1a's Avatar
hucka1a
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 2,956
Likes: 0
From: Northeast TN
Another head scratcher.

A buddy of mine has an '02 F250, CC, 6sp, 4X4, all stock except for a 6637 and a superchips programmer. He called me today and said that his truck loses power over 2000 RPMs. I went over with my AE and did a buzz test, data loged the ICP psi and DC. I tried to do a cylinder contribution test, but couldn't get it to work. Anyway, we did several wot runs and could not get to 70mph. I couldn't feel any shutter or shaking, it would just quit pulling. We removed the superchips tune and the truck made one good wot run and on the next run it lost power again. His ICP was over 2600 at 52% DC, oil is clean and full, fuel filter is 3 months old and we get a strong stream of fuel out of the fuel bowl. I'm thinking it's a fuel problem but I may be way off base. We are going to install a fuel pressure gauge this weekend. What pressures should we see at the gauge? Could this be a weak fuel pump or a clogged screen in the tank?
Thanks for all the help.
 
Reply
Old Jun 10, 2010 | 08:51 PM
  #2  
nissandoc's Avatar
nissandoc
Posting Guru
Joined: Feb 2007
Posts: 1,244
Likes: 1
From: North Cackalacky
Roughly 55-60 psi.
 
Reply
Old Jun 10, 2010 | 09:02 PM
  #3  
F350-6's Avatar
F350-6
Post Fiend
Joined: Mar 2007
Posts: 26,966
Likes: 50
From: Texas
The key to fuel pressure is not the number, but the drop at WOT. We have an electric pump, so it's either on or it's off. If low volume causes a pressure drop under load, the screens inside the mixing chamber in the tank would be my first guess.
 
Reply
Old Jun 10, 2010 | 09:11 PM
  #4  
hucka1a's Avatar
hucka1a
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 2,956
Likes: 0
From: Northeast TN
Originally Posted by F350-6
The key to fuel pressure is not the number, but the drop at WOT. We have an electric pump, so it's either on or it's off. If low volume causes a pressure drop under load, the screens inside the mixing chamber in the tank would be my first guess.
That's what we were thinking. We're gonna run enough hose to temporarily mount the gauge on the cowl.
 
Reply
Old Jun 10, 2010 | 09:21 PM
  #5  
Tenn01PSD350's Avatar
Tenn01PSD350
Post Fiend
Joined: Feb 2006
Posts: 11,892
Likes: 2
From: Middle Tennessee
Originally Posted by F350-6
The key to fuel pressure is not the number, but the drop at WOT. We have an electric pump, so it's either on or it's off. If low volume causes a pressure drop under load, the screens inside the mixing chamber in the tank would be my first guess.
Well put Chris and very true. Some thoughts that come to mind in this instance is the part where the truck falls on its' face over 2k rpms. I would think that one would be able to cruise on the highway up to and beyond 2k rpms which is not WOT but this is not covered in the post.

So if it is only during pedal mashing that it flounders then check the fuel supply. If you creep up to 2k and cannot go further, then still check the fuel but begin to think of other things and definitely do some good data logging. I won't insult you with the boost leak thing that I am sure you checked. BTW, what kind of boost is it making before it falls on its' face?
 
Reply
Old Jun 10, 2010 | 09:28 PM
  #6  
zx250's Avatar
zx250
Of the next Riffraff East
Joined: Oct 2004
Posts: 8,679
Likes: 2
From: Concord NC
Club FTE Gold Member
Huck, how long has he owned the truck? Did it used to do better? Just wondering if it is new to him and maybe the PO had a speed limiter or govener installed? Just thinking on the keyboard outloud.
 
Reply
Old Jun 10, 2010 | 09:37 PM
  #7  
hucka1a's Avatar
hucka1a
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 2,956
Likes: 0
From: Northeast TN
Originally Posted by Tenn01PSD350
Well put Chris and very true. Some thoughts that come to mind in this instance is the part where the truck falls on its' face over 2k rpms. I would think that one would be able to cruise on the highway up to and beyond 2k rpms which is not WOT but this is not covered in the post.

So if it is only during pedal mashing that it flounders then check the fuel supply. If you creep up to 2k and cannot go further, then still check the fuel but begin to think of other things and definitely do some good data logging. I won't insult you with the boost leak thing that I am sure you checked. BTW, what kind of boost is it making before it falls on its' face?
Boost is ~15psi. The only code that were given was AIH which is disconnected. Don't worry about insulting me.lol I'm hear to learn.

Originally Posted by zx250
Huck, how long has he owned the truck? Did it used to do better? Just wondering if it is new to him and maybe the PO had a speed limiter or govener installed? Just thinking on the keyboard outloud.
He has had the truck just over a year. It has done a lot better in the past. He didn't even notice this until this week. He was hauling his tractor to another hay field and noticed it then.
 
Reply
Old Jun 10, 2010 | 09:50 PM
  #8  
Tenn01PSD350's Avatar
Tenn01PSD350
Post Fiend
Joined: Feb 2006
Posts: 11,892
Likes: 2
From: Middle Tennessee
15 PSI is more than enough to accelerate from 2K RPMs on the highway/interstate. It is not ideal but heck I cannot remember what mine made stock. I will say I can roll into it at 2K RPMs with a lot less than 15PSI and accelerate away.

It takes fuel to make boost, with other things. I cannot remember what mine made stock when I hammered it. Anyone?

Edit: somehow ~19PSI comes to mind.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jun 11, 2010 | 01:58 AM
  #9  
Visseroth's Avatar
Visseroth
Posting Guru
Joined: Apr 2009
Posts: 2,447
Likes: 1
From: Northern Idaho
Are you sure you're not having a drive train issue?
Have you checked all the fluids on the trannie, transfer case and rear diff?
 
Reply
Old Jun 11, 2010 | 08:12 AM
  #10  
Bob Taulbee's Avatar
Bob Taulbee
Duct Tape Tech.
Joined: Jul 2009
Posts: 2,381
Likes: 1
From: San Antonio Tx.
What kind of power do you see if you go wot in 1st or 2nd gear will it go past the 2000rpm mark and still make power or do you see the same thing there. I guess Im asking if it is a speed or rpm kind of thing.
 
Reply
Old Jun 11, 2010 | 08:20 AM
  #11  
farmdad's Avatar
farmdad
Posting Guru
Joined: Jul 2004
Posts: 1,777
Likes: 0
From: Buckingham, IA
Club FTE Gold Member
What is his exhaust system like? Does he have a muffler or cat? My f-i-l had a gasser that would idle and cruise around town ok but wouldn't get up to speed on the highway. There was a screen over the tailpipe outlet that was covered with rust. Removed the screen, started the engine and blew out the rust and was good to go. This would definitely be related to engine speed. Can he rev the engine past 2k and hold it while in park?
 
Reply
Old Jun 11, 2010 | 08:59 AM
  #12  
megawatt00's Avatar
megawatt00
Hotshot
Joined: Jan 2008
Posts: 13,144
Likes: 11
From: Rochdale MA
Club FTE Gold Member
Originally Posted by hucka1a
A buddy of mine has an '02 F250, CC, 6sp, 4X4, all stock except for a 6637 and a superchips programmer. He called me today and said that his truck loses power over 2000 RPMs. I went over with my AE and did a buzz test, data loged the ICP psi and DC. I tried to do a cylinder contribution test, but couldn't get it to work. Anyway, we did several wot runs and could not get to 70mph. I couldn't feel any shutter or shaking, it would just quit pulling. We removed the superchips tune and the truck made one good wot run and on the next run it lost power again. His ICP was over 2600 at 52% DC, oil is clean and full, fuel filter is 3 months old and we get a strong stream of fuel out of the fuel bowl. I'm thinking it's a fuel problem but I may be way off base. We are going to install a fuel pressure gauge this weekend. What pressures should we see at the gauge? Could this be a weak fuel pump or a clogged screen in the tank?
Thanks for all the help.
Does he have the AIH delete done? If so that me be the reason that you cannot do this test. You have to install a fooler on it .
 
Reply
Old Jun 11, 2010 | 09:06 AM
  #13  
mueckster's Avatar
mueckster
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2003
Posts: 8,298
Likes: 24
From: Damon (South East Texas)
Also, clear the codes first before doing the CCT. IIRC, the test will still run without the code eliminator if the codes have been cleared.
 
Reply
Old Jun 11, 2010 | 01:17 PM
  #14  
puller45's Avatar
puller45
Senior User
Joined: Feb 2008
Posts: 303
Likes: 0
From: Central Washington State
Club FTE Gold Member
Some on here may recall, last Fall I was on a hunting trip to Idaho riding with a friend when his truck started losing power and, in fact, got to the point that it would not go over 15 mph. The problem turned out to be a disconnedted EBPV that was rusted and had somehow worked it's way closed. I know it sounds strange, but I watched a mechanic at the dealership in (I think) Post Falls work on it. (good guys by the way) Jus t another thought.
 
Reply
Old Jun 11, 2010 | 02:55 PM
  #15  
hucka1a's Avatar
hucka1a
Thread Starter
|
Postmaster
Joined: Oct 2005
Posts: 2,956
Likes: 0
From: Northeast TN
Originally Posted by Bob Taulbee
What kind of power do you see if you go wot in 1st or 2nd gear will it go past the 2000rpm mark and still make power or do you see the same thing there. I guess Im asking if it is a speed or rpm kind of thing.
It will go past the 2k rpm mark but it's very sluggish.

Originally Posted by farmdad
What is his exhaust system like? Does he have a muffler or cat? My f-i-l had a gasser that would idle and cruise around town ok but wouldn't get up to speed on the highway. There was a screen over the tailpipe outlet that was covered with rust. Removed the screen, started the engine and blew out the rust and was good to go. This would definitely be related to engine speed. Can he rev the engine past 2k and hold it while in park?
He has a 4" straight pipe. It will rev well beyond 2k in neutral.

Originally Posted by megawatt00
Does he have the AIH delete done? If so that me be the reason that you cannot do this test. You have to install a fooler on it .
Yes, AIH delete. That makes since. I guess that's why I can't do a cyl comp on my truck.(early bird with a pmt2 comp.)

Originally Posted by mueckster
Also, clear the codes first before doing the CCT. IIRC, the test will still run without the code eliminator if the codes have been cleared.
I tried that several times and each time I tried the test it would come back saying AIH circuit low.

Originally Posted by puller45
Some on here may recall, last Fall I was on a hunting trip to Idaho riding with a friend when his truck started losing power and, in fact, got to the point that it would not go over 15 mph. The problem turned out to be a disconnedted EBPV that was rusted and had somehow worked it's way closed. I know it sounds strange, but I watched a mechanic at the dealership in (I think) Post Falls work on it. (good guys by the way) Jus t another thought.
His EBPV seems to be working correctly. He has it on a switch. I flipped the switch and revved the truck and you could hear that was closed and when I turned the switch off and revved it you couldn't hear it.

Thanks for all the replies! Keep 'em coming. If I can't work on this tonight, I will tomorrow.
 
Reply



All times are GMT -5. The time now is 06:06 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE