1994.5 - 1997 7.3L Power Stroke Diesel  

fuel tank vent mod redo

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Old 06-09-2010, 09:48 AM
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fuel tank vent mod redo

I redid my front tank vent mod. The first time I had a leak at the rollover tank grommet and had a tire blow and clean off the connection at the filler neck. I dropped the tank. I bought a 2" long 3/4"diameter threaded pipe and 2 electrical box nuts.

I had to take my knife and trim some of the grommet to make it thinner so I could get enough threads to get the bottom nut to start. The grommet will be sandwiched between the nut when installed in tank.

Then I tightened the nuts and screwed on the 90 elbow and attached my hose.

I had to put a new 90 in the filler neck and a coupler and short hose to make up for the section that was destroyed. I still had the small vent hose so I took a 3/8" brass coupler shortened one side, drilled a small hole in the rubber hose and connected the vent hose to it.

I also siliconed around it

Here it is installed. I ran the vent hose end up into the fender, there is a protected cavity up there. Picture is looking up at it.

Closer view


I have filled up a couple of times and it has sat full for a few days and haven't noticed any leaks. Took about 3 minutes to fill it with over 17 gallons of fuel. This was definitely with a large truck high volume pump.
Need to drain the rear tank to do that one next.
 
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Old 06-09-2010, 09:57 AM
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What is up with the second vent hose. I've not seen anyone do that.
 
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Old 06-09-2010, 10:19 AM
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Help avoid pressure build up in the tank when the cap is on.
 
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Old 06-09-2010, 10:32 AM
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hmm.
i thought our tanks were supposed to build pressure?

*confused*
 
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Old 06-09-2010, 11:01 AM
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Why would they need to? Fuel isn't pushed by pressure. Diesel does turn to vapor as easily as gas but it will some. May not be needed but I believe the rollover vent when upright.
 
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Old 06-09-2010, 11:08 AM
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Looks good either way. Good ideas!
 
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Old 06-09-2010, 11:20 AM
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Arrow

Jim,
questions:
Did you eliminated the roll over valve?.
What did you use to seal the 3/8" brass coupler?

Comment:
I think that there is not enougth room between the REAR tank and the bed to install that "new" 90* angle, because is taller than the stock roll over valve, I think you are going to down a little the tank with some kind of shims to make the needed room there.
 
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Old 06-09-2010, 11:28 AM
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BTW I drilled the upper brass fiting (close to the filler neck) and screw the smaller brass fitting and ran the vent hose end up into the fender, where there is a protected cavity up as you mentioned, look here:
 
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Old 06-09-2010, 11:30 AM
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I had to eliminate because when the tire blew there was a 3 foot piece of rubber tread swinging around in there like a sledge hammer that cleaned it out and lost it somewhere on the interstate. If you find the thread I did the first time you can see where it was in the pictures. I plan on keeping it shiny side up anyways.

The brass barb was a fairly tight fit anyways but I used some black silicone and gooped it around it.

Thanks for the heads up on the potential rear tank problem. Maybe I can use a 1" threaded nipple and run the nuts on from both ends (I need to be careful on wording or I will have to rate this post as XXX ) to get a lower profile.
 
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Old 06-09-2010, 11:32 AM
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great minds think a like.
 
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Old 06-09-2010, 11:41 AM
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here is the link to my first try
https://www.ford-trucks.com/forums/9...ho-better.html

when the tire blew it only left the main vent hose and 3/8" vent hose, everything else was cleaned off.
 
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Old 06-09-2010, 11:43 AM
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Talking

Originally Posted by wildstang
I had to eliminate because when the tire blew there was a 3 foot piece of rubber tread swinging around in there like a sledge hammer that cleaned it out and lost it somewhere on the interstate. If you find the thread I did the first time you can see where it was in the pictures. I plan on keeping it shiny side up anyways.

Yeap I remember your first thread, that why asked. and yes I also plan to keep it side up.

The brass barb was a fairly tight fit anyways but I used some black silicone and gooped it around it.

I think mine is firmer than yours IMHO

Thanks for the heads up on the potential rear tank problem. Maybe I can use a 1" threaded nipple and run the nuts on from both ends (I need to be careful on wording or I will have to rate this post as XXX ) to get a lower profile.

Yes I think so LOL



My answers in blue.
 
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Old 06-09-2010, 11:47 AM
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If I can keep tires away from it I should be good.
 
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