Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Intermittent Start Issue

Thread Tools
 
Search this Thread
 
Old Jun 1, 2010 | 09:48 AM
  #1  
7.3guy's Avatar
7.3guy
Thread Starter
|
New User
Joined: Aug 2007
Posts: 6
Likes: 0
Intermittent Start Issue

Hi, long time lurker here, but I've learned a whole lot. Anyway, I've recently developed an intermittent starting issue on my 2003 7.3 (160k miles). Basically, on occasion, it won't start....just cranks and cranks. After cycling the glow plugs (WTS light) a few/several times, it will start just fine and it'll be fine for the next couple of days. It generally happens once every 3-4 days of normal driving. It has never left me stranded and once it starts, it runs just fine. No smoke during cranking. The truck is bone stock, except for the 6637 filter. The CPS was replaced a couple of years ago under the Ford recall. Fresh oil and fuel filters. Any direction/assistance would be appreciated...sorry, I'm more of a underbody guy.

A topic search revealed a ton of info, but nothing that seems to specifically match my issue. Thanks, Tim.
 
Reply
Old Jun 1, 2010 | 10:00 AM
  #2  
RNH Performance's Avatar
RNH Performance
Senior User
Joined: Jul 2009
Posts: 129
Likes: 0
From: Hanover, PA
I would check the ICP sensor it is located on the drivers side oil rail, right up front near the engine lift hook. Pull the plug and see if it is oily, they are famous for leaking internally into the plug whcih will cause a hard start issue...

There are a few other sensors that come to mind, IPR, CPS (even though it was replaced) but I'd take a quick look at the ICP.
 
Reply
Old Jun 1, 2010 | 10:26 AM
  #3  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
No white smoke during no start cranks is a tell tale sign the injectors are not firing.

RHN Performance's ICP sensor check is a good start.

Also check the connection at the IPR.

I hate to think you may have an intermittent IDM problem.

Would be nice if someone close with AE or scanner that can read ICP and IPR duty cycle were near. It was also be nice to see if there are any codes stored. Michigan is a little far for me. Post for some help in the Michigan Chapter.
 
Reply
Old Jun 1, 2010 | 10:40 AM
  #4  
Duzitall's Avatar
Duzitall
Senior User
15 Year Member
Joined: May 2010
Posts: 178
Likes: 0
From: Spring Valley, CA
My truck did that to me a few years back. Intermittent no-start when warm. Then one day it just shut off on the freeway. Wasted a bunch of time and money replacing sensors. Diagnosis by replacement is expensive. I finally wised up and bought AutoEnginuity. Found the problem instantly....no injector control pressure while cranking. Turned out to be a dirty IPR. Bought a new one and keep the old one as a spare.

Unplug the ICP and try starting. The PCM uses a default if it can't read the ICP.

Good luck to you.
 
Reply
Old Jun 2, 2010 | 10:36 AM
  #5  
7.3guy's Avatar
7.3guy
Thread Starter
|
New User
Joined: Aug 2007
Posts: 6
Likes: 0
Thanks for the help so far. I'll try the suggestions referenced and report back. Tim.
 
Reply




All times are GMT -5. The time now is 10:03 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE