Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

intercooler install=cutting out?

Thread Tools
 
Search this Thread
 
Old May 26, 2010 | 10:30 PM
  #1  
rideracelivemx7's Avatar
rideracelivemx7
Thread Starter
|
Posting Guru
Joined: Mar 2009
Posts: 1,799
Likes: 0
intercooler install=cutting out?

got my intercooler parts yesterday and i mocked it all up, i like what i see for results now, very cool. how ever, it now cuts out with a heavy load on the truck. i used to have 28~29 lbs of boost, it dropped to 23~24lbs of boost but it cuts out before i can gain anymore. i know i have a few more pin holes to fill but i wanted to see the difference on the way to work. thoes are getting filled tomorro as well as painted up to look pretty. i could never set a CEL for oil before the intercooler. 2,3d gear makes it cut out pretty fast almost like a defueling saftey but it never had that, and its roughly around 3000 rpm. 4th gear pulls hard and 5th is nice but when it cuts out i dont get a check engine light? why would putting on an intercooler cause my hpop to be suddenly weak? it doesnt shutter or run funny, just defuels and then runs fine.
let me know what you think.

all and all it was pretty fun thoe, and i like the results, its challenging to hit 1200egts now unless you really romp on it, 1300 is the highest ive hit so far, pictures will be up tomorro
 
Reply
Old May 26, 2010 | 10:51 PM
  #2  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,418
Likes: 196
From: AZ
Club FTE Silver Member

Its normal for a loss of a few pounds of boost with a intercooler. The cutting out is strange if it didn't before the intercooler install. I was thinking map senor, hpop, doesn't matter because the IC should not make a difference IMHO.
 
Reply
Old May 26, 2010 | 10:55 PM
  #3  
rideracelivemx7's Avatar
rideracelivemx7
Thread Starter
|
Posting Guru
Joined: Mar 2009
Posts: 1,799
Likes: 0
yes i expected a 2-4lb drop in boost, not an issue, how ever with the cutting out, what the hell!? kind of annoying. Its like someone hits a switch and kills the fuel and i can keep my foot there and zero power but holds the rpm, let go and go again till it cuts out again. i didnt touch anything on the truck either, just modded the pipes and slapped them back in. no welding in the truck.
 
Reply
Old May 26, 2010 | 11:01 PM
  #4  
JamesHajek's Avatar
JamesHajek
Postmaster
Joined: Jun 2009
Posts: 2,566
Likes: 1
From: Monroe/Ellensburg, WA
Do you have an electric fuel system on your truck?
 
Reply
Old May 26, 2010 | 11:07 PM
  #5  
rideracelivemx7's Avatar
rideracelivemx7
Thread Starter
|
Posting Guru
Joined: Mar 2009
Posts: 1,799
Likes: 0
nope still that crap pump, its leaky but holds 64lbs at idol. it never cut out before the install and all of a sudden it is. im not shooting down any ideas, just looking at a logical explanation to why the denser air is causing this
 
Reply
Old May 26, 2010 | 11:12 PM
  #6  
JamesHajek's Avatar
JamesHajek
Postmaster
Joined: Jun 2009
Posts: 2,566
Likes: 1
From: Monroe/Ellensburg, WA
Just a thought man, i have no idea.
 
Reply
Old May 26, 2010 | 11:14 PM
  #7  
rideracelivemx7's Avatar
rideracelivemx7
Thread Starter
|
Posting Guru
Joined: Mar 2009
Posts: 1,799
Likes: 0
on the plus side it pulls a little harder! lol cant get the full experience becuase it cuts out so fast in the earlier gears no more spiking in the egts either, looks like a stock truck with a chip, goes up slow and incrimentally. well worth the money spent!
 
Reply
Old May 27, 2010 | 01:53 AM
  #8  
foxracing0934's Avatar
foxracing0934
Posting Guru
Joined: Mar 2008
Posts: 1,669
Likes: 1
From: Billerica, MA
That deffinetly sound slike HPOP to me, sounds identical to what happened to me at the track last year. And does the CEL stay on or does it turn off when you gain power back. What I'm thinking is that the I/C put enough pressure on the motor to make it work that much harder and that slight increase is taxing your pump over the limit. IDK if that would make sense but that's what first popped into my head.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old May 27, 2010 | 07:27 AM
  #9  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
Have you relocated your MAP line. It now needs to be taking it's pressure reading from the "hot" side of the intercooler. I put mine in the intercooler pipe just as it exits the turbo. That will also give you lag as well if you don't move it.
 
Reply
Old May 27, 2010 | 08:24 AM
  #10  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,418
Likes: 196
From: AZ
Club FTE Silver Member

x2 on what Neal said. TJ a year or so ago memtioned that and to me it sounded like a good idea. I moved mine to the hot side using a tire value stem and blocked off the stem on the intake where the map was connected.
 
Reply
Old May 27, 2010 | 09:17 AM
  #11  
rideracelivemx7's Avatar
rideracelivemx7
Thread Starter
|
Posting Guru
Joined: Mar 2009
Posts: 1,799
Likes: 0
Neal so What your saying is that becuase there is significantly more lag time that it's messing with the computer readings?

Rich at first I thought it might by hpop but I'm not even getting a light at all and I know my cel works, I've set An oil light once when I first got the truck but I really pushed it
 
Reply
Old May 27, 2010 | 09:30 AM
  #12  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,791
Likes: 98
From: Ashland City, TN
Sounds like the map line the way you describe it.
 
Reply
Old May 27, 2010 | 10:18 AM
  #13  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
Yes that is what I am saying. When you move it the Map will see boost sooner and will give readings to PCM which in turn will give fuel earlier. No more lag!

Move it to the hot side that may fix it. If it doesn't fix the top end problem atleast it will give you less lag and be safer to drive especially when merging with traffic.
 
Reply




All times are GMT -5. The time now is 08:04 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE