Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Intercooler parts

Thread Tools
 
Search this Thread
 
Old May 10, 2010 | 11:52 AM
  #31  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,419
Likes: 197
From: AZ
Club FTE Silver Member

Originally Posted by JamesHajek
Glenn, no worries, Its not a beauty contest, just needs to work. So are those unmodified SD pipes, like no cutting sections out of the middle or anything? They are just SD pipes and some modifying at the boots there with a bunch of clamps? Sorry for all the ?'s, im just trying to get all the info i can. Thanks a bunch for the pictures too!
James, ?'s are good, fire a way. Yes, those are unmodified SD pipes off of a 99. I tried to heat up one of them and bend it, impossible. I'm going to have to replace my orange boots to the intakes and have forgotten where I got the boots I needed. What sourse are you useing for boots?
 
Reply
Old May 10, 2010 | 12:02 PM
  #32  
JamesHajek's Avatar
JamesHajek
Thread Starter
|
Postmaster
Joined: Jun 2009
Posts: 2,566
Likes: 1
From: Monroe/Ellensburg, WA
I dont have any sources yet. Just trying to think this all through before i commit to it.

Also, heres a link for those boots if they are still the 2" ones that were factory for our trucks, 99.5-2003 Intake Manifold to Turbo Y Pipe Couplers It says 99-03 but they are for our trucks.
 
Reply
Old May 10, 2010 | 10:04 PM
  #33  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,419
Likes: 197
From: AZ
Club FTE Silver Member

Thanks for that Link!
 
Reply
Old May 10, 2010 | 10:13 PM
  #34  
JamesHajek's Avatar
JamesHajek
Thread Starter
|
Postmaster
Joined: Jun 2009
Posts: 2,566
Likes: 1
From: Monroe/Ellensburg, WA
No problem, you help me out, i help you out. Thats how this thing works. haha.
 
Reply
Old May 11, 2010 | 11:57 AM
  #35  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

Exclamation

Jame, Glenn,
JFYI (spel?) thouse boots dont work with the early 99 Y pipe. They has to be a reduction boots: 2 3/8" to 2".
 
Reply
Old May 11, 2010 | 12:04 PM
  #36  
JamesHajek's Avatar
JamesHajek
Thread Starter
|
Postmaster
Joined: Jun 2009
Posts: 2,566
Likes: 1
From: Monroe/Ellensburg, WA
Originally Posted by RÖENTGEEP
Jame, Glenn,
JFYI (spel?) thouse boots dont work with the early 99 Y pipe. They has to be a reduction boots: 2 3/8" to 2".
Nice catch man. I didn't know they reduced. I thought he was still using the factory boots and those would be a replacement for that.
<input id="gwProxy" type="hidden"><!--Session data--><input onclick="jsCall();" id="jsProxy" type="hidden">
 
Reply
Old May 11, 2010 | 12:39 PM
  #37  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

Question

Here are some part numbers:
2 Coupler (Y-pipe to 94-97’s 2” intakes): F81Z-6C640FA (2-3/8” to 2” reducer)
International 1821764C1<O</O

And Glenn, I have to ask, why so many clamps in that boots. Are you producing 80 psi of boost? LOL.
 
Reply
Old May 11, 2010 | 10:17 PM
  #38  
Jacksfirstdiesel's Avatar
Jacksfirstdiesel
Senior User
Joined: Oct 2004
Posts: 436
Likes: 0
Thanks for the pics! That helps a lot.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old May 11, 2010 | 10:32 PM
  #39  
Jacksfirstdiesel's Avatar
Jacksfirstdiesel
Senior User
Joined: Oct 2004
Posts: 436
Likes: 0
Pest007- This is JamesHajeks thread so I hope I am not outa line. If you are interested in getting rid of those 7.3 SD pipes and James will allow I would be interested in them. The 6.0 pipes I have come up way short. I am near San Diego and would pay for shipping and a fair price. Send me a PM if that sounds ok.
 
Reply
Old May 11, 2010 | 10:39 PM
  #40  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,419
Likes: 197
From: AZ
Club FTE Silver Member

WHAT?? I am using the factory boots, what did I do, stretch them?? There orange and old, something is wrong here or maybe I did stretch them, I don't remember. Just an overkill on the clamps, lol. Thanks for those part numbers.
 
Reply
Old May 11, 2010 | 11:09 PM
  #41  
JamesHajek's Avatar
JamesHajek
Thread Starter
|
Postmaster
Joined: Jun 2009
Posts: 2,566
Likes: 1
From: Monroe/Ellensburg, WA
Originally Posted by Jacksfirstdiesel
Pest007- This is JamesHajeks thread so I hope I am not outa line. If you are interested in getting rid of those 7.3 SD pipes and James will allow I would be interested in them. The 6.0 pipes I have come up way short. I am near San Diego and would pay for shipping and a fair price. Send me a PM if that sounds ok.
Go for it man, your in no way outta line. I started this thread to learn some stuff and i hope others learn or share info or whatever. Its all good.

Originally Posted by oldbird1965
WHAT?? I am using the factory boots, what did I do, stretch them?? There orange and old, something is wrong here or maybe I did stretch them, I don't remember. Just an overkill on the clamps, lol. Thanks for those part numbers.
Haha, Glenn, thats what i thought when i looked at your pictures, thats why i posted the stock replacements. Thats funny if you did stretch them and not notice though!

<input id="gwProxy" type="hidden"><!--Session data--><input onclick="jsCall();" id="jsProxy" type="hidden">
 
Reply
Old May 11, 2010 | 11:15 PM
  #42  
strokin'_tatsch's Avatar
strokin'_tatsch
Hotshot
15 Year Member
Joined: Jun 2007
Posts: 10,008
Likes: 7
From: Austin, TX
Originally Posted by oldbird1965
WHAT?? I am using the factory boots, what did I do, stretch them?? There orange and old, something is wrong here or maybe I did stretch them, I don't remember. Just an overkill on the clamps, lol. Thanks for those part numbers.
you probably stretched the stock ones. they will stretch, they will just probably leak or blow off pretty easily. the E99 spyder is only useful to use b/c it mounts to our stock turbo. the bottoms is 3" though, not 2" so the E99's that had 2" plenums had reducer boots that went from 3"-2". i think that Dieselsite has a boot kit now that has all the boots for the E99's including the reducer boots. i got all the boots from them exept the reducers b/c when i got these they hadn't come out with the reducers yet.

James, on my passenger we had to make one modification in the middle of the pipe. you will see what has to happen when you lay a stock SD passenger side pipe in there. the stock SD driver side pipe is turned upside down from what it would be on the SD's, then it needs about 2" of extension and a little bit of angle to get it to line up.

Chase, you don't have to do anything to the pipe for it to work on the passenger side with those lines and junk. while you do have to make a small modification to get it to line up, there is no modding needed around the hoses and stuff. you will find that the driver side is the PITA. getting the pipe to clear both the A/C compressor and the intake sux. you also have to bend one A/C line a little bit so it doesn't rub. Here is a pic of how close the driver side pipe comes on my setup. some others have a little different intake pipe so they have a little more room.




another pic just for fun!!!
 
Reply
Old May 12, 2010 | 12:04 AM
  #43  
Jacksfirstdiesel's Avatar
Jacksfirstdiesel
Senior User
Joined: Oct 2004
Posts: 436
Likes: 0
Travis that looks nice. Did you cut the pass side pipe in the middle and "mig stretch it" with a straight piece? That's what I want to do.

I don't quite get what you meant by the upside down pipe on the drivers side though?

BTW my concerns in another thread regarding aluminum and tig...I'm a dope! I should've done the old magnet test before getiing all worked up over nothing HA.

James- Thanks!
 
Reply
Old May 12, 2010 | 12:46 AM
  #44  
JamesHajek's Avatar
JamesHajek
Thread Starter
|
Postmaster
Joined: Jun 2009
Posts: 2,566
Likes: 1
From: Monroe/Ellensburg, WA
Originally Posted by Jacksfirstdiesel

James- Thanks!
No problem man.

Travis- I really like that color! And thanks for the info as always. You are a
<input id="gwProxy" type="hidden"><!--Session data--><input onclick="jsCall();" id="jsProxy" type="hidden">
 
Reply
Old May 12, 2010 | 09:20 AM
  #45  
superduty4x4's Avatar
superduty4x4
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
Travis thanks for the pics and info. I'm toying with an SD front cover conversion which might help some with the clearance.
And FYI, the E99's (mine at least) did NOT have 3" outlets on the spyder... 2" into 2" plenums. If your spyder had 3" outlets on the bottom then it is some kind of mutt! Never seen an E99 with 3" outlets come to think of it.
 
Reply



All times are GMT -5. The time now is 04:29 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE