2003 F-250 Cold Start Issue - video included
#34
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to diag the above is easy, remove the oil cooler and the hpp cover. from there you will clean the hpp resivor out with a lint free rag and fill the sump with diesl fuel (flows much better then oil) and see if you can find the leak. if not take a time measure ment of how fast it will drain then remove the pump and plug the pump feed port with a rubber plug. once the port is pluged refill the sump and see if it still leaks out. if the leak is gone then you have a failed pump. also to test the o-ring is visual, if its ripped its bad if its undamaged its good. My money goes to the failed hpp.
The pertinent readings for the truck are: FICM always >47v, Sync good, ICP jumps to 2,000s at start then settles between 600 and 800 when idling, IPR settles between 25% and 30% at idle and never goes above 50% under hard acceleration, and temp delta averages about 10 degrees.
I was trying to save some money and avoid the 14 hours of labor, so I dug into her myself. I found nothing standing out as wrong, three O rings appeared overly compressed around the HPOP (the yellow HPOP base ring, the one between the pump cover and the discharge tube, and the one inside the discharge tube with a teflon ring). I replaced all of these, cleaned up the turbo, and put a BD EGR cooler on. As of last night she is back together and running well so far. This morning will tell if I fixed the problem...
#40
Ok, it is a duplicate problem. Parked it nose up overnight, and it duplicated the symptoms. Parked it nose down the next night and it started with no hesitation. I'm not to worried about a cracked block, so what O ring are you referring to? Is it the yellow one at the base of the HPOP or another? I just want to make sure I check all the blocks before dropping a grand on an adrenaline HPOP.
Thank you,
Clay
Thank you,
Clay
#42
I was looking back at the rest of this thread, and noticed your comment about pressure being slow to build. When I let it sit flat or nose down, it starts almost instantly (fast enough that I don't get a below 500psi reading before it starts). Does that influence your educated diagnosis, or does it still pinpoint that portion of the high pressure oil system?
Also I had one no-start hot issue that caused me to be towed. Do you think that was the same problem or another issue (like a no-sync situation)? I have thrown one code several months ago for cam/crankshaft position sensor, and I have not been able to duplicate the no-start. When I had it apart I inspected the wiring harness and cleaned/re-wrapped portions that looked oil soaked or abraded, thinking that it might be a separate problem.
Any thoughts?
Clay
Also I had one no-start hot issue that caused me to be towed. Do you think that was the same problem or another issue (like a no-sync situation)? I have thrown one code several months ago for cam/crankshaft position sensor, and I have not been able to duplicate the no-start. When I had it apart I inspected the wiring harness and cleaned/re-wrapped portions that looked oil soaked or abraded, thinking that it might be a separate problem.
Any thoughts?
Clay
#43
Question for Cheezit. I have the exact symptoms of nose up start then stall and nose down starts right up. I have my truck a shop now and the monitored the high and low oil pressure and all are fine. My question is if the o-ring seal was bad or the pump seal would my oil pressures read good? Seems as if the o-ring was bad maybe but if the seal on the pump itself then no. By the way no hot start issues. Any light you can shed on this would be greatly appreciated.
#44
I had the same sort of readings. My IPR and ICP were allreading fine, IPR was hanging out around 20-40% and ICP was 700-900psi at idlethan up to 3000psi under heavy acceleration. When I pulled mine apart I was hopingit wasn’t the pump and the O-ring was slightly compressed so I replaced it (anda few others)… Put her back together and had the same symptoms and same goodreadings when running, just like you. For me that means most likely somethingin the pump is leaking slowly. Bottom line here is I probably need a new pump,and the symptoms you are experiencing could be pump or O-ring but the only wayto find out is to dig in there…