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EGR Maintenance......anyone

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Old Apr 27, 2010 | 01:40 PM
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EGR Maintenance......anyone

Can they be cleaned and if so with what kind of product. New they are 375 at ford.
 
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Old Apr 27, 2010 | 01:47 PM
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They can absolutely be cleaned, check out the links below for good info on EGR valves. One thing you might consider is whether or not you have the latest design valve. It can be distinguished by a pink dot on the actuator.

http://www.forddoctorsdts.com/articles/article-05-01.php
http://www.forddoctorsdts.com/articles/article-06-12.php
http://www.forddoctorsdts.com/articles/article-05-15.php
 
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Old Apr 27, 2010 | 04:17 PM
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Cleaned mine this past weekend. Carb cleaner, shallow glass and a toothbrush. Make sure you swing by the dealership and grab a new gasket/o-ring kit (3C3Z-9P455-AB). Keep the solvent out of the weep holes.

Let us know what it looks like when you get it pulled.

Jason
 
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Old Apr 27, 2010 | 09:23 PM
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Originally Posted by JasonInBTR
Cleaned mine this past weekend. Carb cleaner, shallow glass and a toothbrush. Make sure you swing by the dealership and grab a new gasket/o-ring kit (3C3Z-9P455-AB). Keep the solvent out of the weep holes.

Let us know what it looks like when you get it pulled.

Jason
Thanks for posting that part #. That will come in handy one day.
 
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Old Apr 28, 2010 | 11:12 AM
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Originally Posted by juneau76
Thanks for posting that part #. That will come in handy one day.

thanks for the info....shallow glass? wth is that and weep holes??? New to this you know...love my 6.0 tho
 
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Old Apr 28, 2010 | 12:22 PM
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Shallow glass to fill with carb cleaner and let the valve soak. You don’t want the solvent to get up past the bolt flanges. When you pull it out and look on the underside you will see two little squarish holes (called weep holes) that allow any moisture, etc that collects in the electronics to vent. The old gasket is probably smashed pretty good and might take a little scrape to get it to lift off. The solvent isn't good for the solenoid or upper seal.

I'm new to the 6.0 as well but have been wrenching for quite a while.

Jason
 
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Old Apr 28, 2010 | 12:40 PM
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thanks for the great info. last time ford changed it to the tune of 550 smackers. good cleaning is what is needed now. i can hear the difference in the exhaust...
 
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Old Apr 28, 2010 | 12:43 PM
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How did it look? Really gummed up or just a dry carbon coating? Anything nasty in the seat in the manifold?

Jason
 
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Old Apr 28, 2010 | 12:45 PM
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Originally Posted by droffan
thanks for the info....shallow glass? wth is that and weep holes??? New to this you know...love my 6.0 tho
Check out the links in my post they will answer your questions.
 
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Old Apr 28, 2010 | 06:05 PM
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Just did mine yesterday for the first time at 64k. Holy crap!! Bottom end was completely plugged (carbon) What are you guys using to clean the manifold?
 
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Old Apr 28, 2010 | 06:08 PM
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Originally Posted by sammy77
Just did mine yesterday for the first time at 64k. Holy crap!! Bottom end was completely plugged (carbon) What are you guys using to clean the manifold?
Light wire brush and a vacuum. Got most of it off of the mating surfaces.

Jason
 
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Old Apr 28, 2010 | 06:14 PM
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Thank you kindly...
 
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Old Apr 28, 2010 | 06:31 PM
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No prob. I was pleasantly suprised to see mine was very lighly coated in carbon and the manifold was dry as a bone. Guess I got a good one made on Wednesday......

Jason
 
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Old May 9, 2010 | 03:59 PM
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ok...does the electrical connection on the top of the valve just pull out? Dont want to damage anything ya know
 
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Old May 9, 2010 | 04:04 PM
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Originally Posted by droffan
ok...does the electrical connection on the top of the valve just pull out? Dont want to damage anything ya know
On the firewall side of the connection there is a clip that moves towards the firewall and then the plug comes straight up. The clip is part of the plug.
 
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