Next project - Replace both fuel tanks
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Senior User
Joined: Aug 2008
Posts: 117
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Next project - Replace both fuel tanks
The next project on the ol' 1996 F250 351W is to replace both fuel tanks. The front tank is in use and the rear tank is unusable. I have no idea if the switch works as I have never been able to use the rear tank. We'll cross that bridge when we get there.
I'm looking to replace both tanks and fuel pumps. I'd like a quality tank and fuel pump but do not want to break the bank. I'd like for this stuff to last a long time and I will eventually rebuild the engine but I won't beef it up too much (i.e. I don't think I'll ever rebuild it to the point where I'd need higher volume fuel pumps over stock).
Where (or what brand) do you recommend I get the tanks? How about the fuel pumps? I'm looking for something better than any ol' tank I see on eBay or the Auto Zone-type fuel pump. I aslo don't want to buy the Holley (or insert big, expensive name brand here) fuel pumps from Summit if there is another brand I can get away with that offers the same quality & reliability.
Thanks for your input.
I'm looking to replace both tanks and fuel pumps. I'd like a quality tank and fuel pump but do not want to break the bank. I'd like for this stuff to last a long time and I will eventually rebuild the engine but I won't beef it up too much (i.e. I don't think I'll ever rebuild it to the point where I'd need higher volume fuel pumps over stock).
Where (or what brand) do you recommend I get the tanks? How about the fuel pumps? I'm looking for something better than any ol' tank I see on eBay or the Auto Zone-type fuel pump. I aslo don't want to buy the Holley (or insert big, expensive name brand here) fuel pumps from Summit if there is another brand I can get away with that offers the same quality & reliability.
Thanks for your input.
Postmaster
Joined: Jul 2008
Posts: 3,572
Likes: 0
From: Macedon, NY
BDFD,
I was in the same situation as you are now with my 1990 F150 just a couple of years ago. When I lowered the tanks, they were so rust damaged that I had to replace them thanks to all the salt we use here. I chose plastic tanks from MTS that will last longer than the rest of the vehicle.
In addition to a new pumps and sender units, I bought new metal straps to replace my rusted items. To attempt to extend their service, I painted all metal items with two coats of brush on bed liner. It seems to put down a nice looking black polyurethane coating that is very tough. The new items have been exposed to salt the last couple of winters. It still looks good.
You may also wish to consider replacing the rear tank with the larger one from a Bronco if your are looking for extra range.
Just a thought,
-JR
I was in the same situation as you are now with my 1990 F150 just a couple of years ago. When I lowered the tanks, they were so rust damaged that I had to replace them thanks to all the salt we use here. I chose plastic tanks from MTS that will last longer than the rest of the vehicle.
In addition to a new pumps and sender units, I bought new metal straps to replace my rusted items. To attempt to extend their service, I painted all metal items with two coats of brush on bed liner. It seems to put down a nice looking black polyurethane coating that is very tough. The new items have been exposed to salt the last couple of winters. It still looks good.
You may also wish to consider replacing the rear tank with the larger one from a Bronco if your are looking for extra range.
Just a thought,
-JR
Trailering
Joined: Dec 2009
Posts: 21
Likes: 0
From: NOLA
I too need to work on both tanks; front leaks, can't put more than 10 gallons in it, plus the sending unit is out. On the rear tank, the pump went out and the sending unit is kaput. I was thinking since I have to work on both, I might just take the bed off and get to them easier. Not sure if this is a good idea or not...
Senior User
Joined: Oct 2007
Posts: 153
Likes: 0
From: Xenia Ohio
I went through the exact same thing bout a year ago...
I painted everything in sight with chassis saver...
I removed the bed and did a lot of other work also just because it was soo easy with bed removed, you can see pics in my gallery of it.
I painted everything in sight with chassis saver...
I removed the bed and did a lot of other work also just because it was soo easy with bed removed, you can see pics in my gallery of it.
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