Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Performance in a 460 EFI

Thread Tools
 
Search this Thread
 
Old Apr 19, 2010 | 10:53 AM
  #1  
BBslider002's Avatar
BBslider002
Thread Starter
|
Junior User
Joined: Jan 2010
Posts: 69
Likes: 0
From: Del mar, California
Performance in a 460 EFI

Hey guys, tossing around some ideas, but wanted some feedback by those who already done this. I am thinking of putting headers and an exhaust with out a muffler to increase my performance levels. I don't have a ton of $$ to throw at it right now, but an custom exhaust 3' cat-back and a set of headers will only run me about $400. What have you guys experienced? Has it noticeably increased power or just slightly? I guess I am making sure it would be $$ well spent for some extra ponies. So it would be Hedeman headers, custom 3" exhaust no muffler, and an open K&N fro Jegs for the 460. Input? Thanks!
 
Reply
Old Apr 19, 2010 | 11:49 AM
  #2  
capn kirk's Avatar
capn kirk
Posting Guru
Joined: Dec 2006
Posts: 1,118
Likes: 1
headers and exhaust are the best upgrade to do first in my opinion. noticible power increase and header to y-pipe to 3 inch single back pipe is best in my opinion. Cat and muffler choice are up to you
 
Reply
Old Apr 19, 2010 | 12:23 PM
  #3  
BBslider002's Avatar
BBslider002
Thread Starter
|
Junior User
Joined: Jan 2010
Posts: 69
Likes: 0
From: Del mar, California
I'll prolly keep the factory cat as they are EXPENSIVE, but remove the muffler altogether and straight pipe it. Thanks for the input. headers will definitely be on the list too.
 
Reply
Old Apr 19, 2010 | 12:28 PM
  #4  
DIYiT's Avatar
DIYiT
Posting Guru
Joined: Jul 2008
Posts: 1,250
Likes: 1
Club FTE Gold Member
While I can't comment as to the headers as I have not had the opportunity (or the money) to do the upgrade myself, I can tell you taking the muffler out won't make much of a difference in anything other than volume. The cat on the other hand opens up the top end IMMENSELY. While it may not be in your budget range right now, i would definitely plan on someday upgrading to a high-flow cat.
 
Reply
Old Apr 19, 2010 | 01:30 PM
  #5  
ymeski56's Avatar
ymeski56
Der Postmeister
Joined: Sep 2006
Posts: 6,859
Likes: 560
From: Long Beach, Calimexiforia
Club FTE Silver Member

Do you have a distributor? Ignition system upgrade, gap stretch, increased base timing advance. You didn't post year! FullSizeBronco.com - 78 - 96 Ford Bronco offroad club, forums, tech, installs Combo performance & MPG increase. About $200. My 302 gets 22mpg @65mph/ 18mpg @80mph. 87 octane. Stock gap & base time, .044/10BTDC. Now .056/16BTDC.
 
Reply
Old Apr 19, 2010 | 03:36 PM
  #6  
BBslider002's Avatar
BBslider002
Thread Starter
|
Junior User
Joined: Jan 2010
Posts: 69
Likes: 0
From: Del mar, California
Well now I don't know what to do because I have been told just the opposite...that the cat is big and there fore provides plenty of noise reduction while the muffle is the most restrictive part of the whole exhaust. i will have to look into this further or wait for more input I guess?
 
Reply
Old Apr 19, 2010 | 03:39 PM
  #7  
BBslider002's Avatar
BBslider002
Thread Starter
|
Junior User
Joined: Jan 2010
Posts: 69
Likes: 0
From: Del mar, California
It's a '96 460 EFI, not a 302.
 
Reply
Old Apr 19, 2010 | 03:59 PM
  #8  
ymeski56's Avatar
ymeski56
Der Postmeister
Joined: Sep 2006
Posts: 6,859
Likes: 560
From: Long Beach, Calimexiforia
Club FTE Silver Member

Originally Posted by BBslider002
It's a '96 460 EFI, not a 302.
96' 460 should beSEFI shouldn't it?. If you have a distributor, you can do it! Even I-6's.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Apr 19, 2010 | 04:07 PM
  #9  
framerboy's Avatar
framerboy
Senior User
20 Year Member
Joined: Apr 2001
Posts: 278
Likes: 6
I have factory manifolds into a y-pipe,from there I used a single 3'' pipe to a high flow cat. Then on to a single Flowmaster 50 muffler. Exits behind rear wheel. Mileage may have gone up one mile per gallon to a whopping 11 mpg highway. Biggest improvement was in the driveability in the lower rpm range.
If you can get headers and a exhaust for $400.00 I think that is worth a try, but my exhaust guy feels if you install headers, use a high flow cat and muffler to maximize your efforts. I live in SoCal too and there are a lot of smog legal cats out there.
 
Reply
Old Apr 19, 2010 | 04:24 PM
  #10  
Old93junk's Avatar
Old93junk
Post Fiend
Joined: Nov 2008
Posts: 23,849
Likes: 20
From: McKenzie River
Headers make a BIG difference, even shorties with the 460.........A slight hill up my driveway that the truck used to just sit there on before the headers, now the truck will dead idle in gear up that hill......on the freeway at 60mph, hills that it used to down shift in cruise control to maintain speed on it no longer needs to. MPG has slightly increased as well. Bump your base timing up to 12 degrees as well.
 
Reply
Old Apr 19, 2010 | 06:28 PM
  #11  
DIYiT's Avatar
DIYiT
Posting Guru
Joined: Jul 2008
Posts: 1,250
Likes: 1
Club FTE Gold Member
Originally Posted by BBslider002
Well now I don't know what to do because I have been told just the opposite...that the cat is big and there fore provides plenty of noise reduction while the muffle is the most restrictive part of the whole exhaust. i will have to look into this further or wait for more input I guess?

I understand what you mean by the cat being large, but at the same time, my truck had 120,000 miles on the original cat. Being my dad's work truck for the first 110,000 miles (farm truck pulling wagons, trailers, and tanks through the field) it averaged around 5-6 mpg most of its life or worse (slow speed, 4x4 through mud, etc) so I figured the cat has tried to catalyze between 15,000 and 20,000 gallons of fuel in its life time. Although I could still see light when looking through my cat when I got it off, I couldn't believe the difference it made by taking it out, aka, it doesn't flow that well.
 
Reply
Old Apr 19, 2010 | 07:44 PM
  #12  
capn kirk's Avatar
capn kirk
Posting Guru
Joined: Dec 2006
Posts: 1,118
Likes: 1
i dont see the point of keeping the stock cat if you're putting on headers its just like doing half the job since it is so restrictive. i will say on my set up with out the muffler it revs higher faster, but with a muffler it pulls harder at the lower rpms.
 
Reply
Old Dec 29, 2012 | 12:07 AM
  #13  
luie67's Avatar
luie67
New User
Joined: Oct 2009
Posts: 1
Likes: 0
gut the cat

hello, I have 2 F250 460EFI's gutted the cat on both and run glass packs/cherry bombs, there was a tire smoking/chirping increase in power, and acceleration however you will set off car alarms of parked cars as you cruise by,you know what they say about loud pipes, they save lives because they will hear you coming,a cool thing about glasspacks is that you can shut them up when passing the law on the road (if noise is a factor in your area), simply by letting go of the gas pedal and let it coast by. the issue with this is finding an extension to mate with your stock exhaust that has the o2 sensor bolted in to it, I recommend hedman headers #89510 from Summit racing, which go for 269.00 and a fresh O2 sensor (make sure of it being a 3 or 4 wire sensor)and a 3 inch glass pack to go behind the headers, F#ck the restrictive cat and emissions garbage.
 
Reply
Old Dec 29, 2012 | 09:12 AM
  #14  
bakos's Avatar
bakos
Senior User
Joined: Feb 2010
Posts: 122
Likes: 0
DITiT - I used my original cat after headers and exhaust upgrades. Could see through it and no combs broke. You think it's still just way to restrictive? Should I look for a hi-flow?
 
Reply
Old Dec 29, 2012 | 09:15 AM
  #15  
Diesel_Brad's Avatar
Diesel_Brad
Fleet Owner
15 Year Member
Photogenic
Liked
Loved
Joined: May 2009
Posts: 21,437
Likes: 76
From: Gilbert, PA
The stock cat is WAY restrictive. I drove my truck for 2 years with JUST the Y-pipe and cat. It was so quite, no one knew I had no exhaust on the truck.
 
Reply



All times are GMT -5. The time now is 12:36 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE