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Old Apr 17, 2010 | 10:10 AM
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Just Curious!

Just curious,
Has anyone ever considered or actually made an access panel inside your aerostar to get at the fuel pump?
 
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Old Apr 17, 2010 | 11:30 AM
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I would think it would be a lot more work than dropping the tank.
 
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Old Apr 17, 2010 | 01:48 PM
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I think Pablo did.
 
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Old Apr 19, 2010 | 11:17 PM
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Not for the Aerostar, but I did it for an '89 Firebird.
It made it so much easier to change the pump on the Firebird that I would not hesitate to do it for the Aerostar.

3 things I would recommend.
Measure, measure and measure again. You want to find the pump on the first try at cutting the hatch.
Silicone whatever hatch you make (CO will kill you).
Use rivets, if the clearance is very close under the hatch.
 
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Old Apr 20, 2010 | 01:47 PM
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How often do you need to replace the pump?

I had to replace the pump on my 87 Mustang in 1994. I suspect that it failed partly because I allowed it to run too low a couple of times, and used the wrong fuel additives. But I was more careful since, and have had no need to do it again. It was a real pain to siphon the gas out, as the tank has baffles inside.
 
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Old Apr 20, 2010 | 05:17 PM
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Originally Posted by xlt4wd90
How often do you need to replace the pump?

I had to replace the pump on my 87 Mustang in 1994. I suspect that it failed partly because I allowed it to run too low a couple of times, and used the wrong fuel additives. But I was more careful since, and have had no need to do it again. It was a real pain to siphon the gas out, as the tank has baffles inside.
This was the first time I ever dropped the tank. Just don't ever want to go thru it again...lol!
 
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