Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Replacing clutch pedal bushing

Thread Tools
 
Search this Thread
 
Old Apr 15, 2010 | 08:30 PM
  #1  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Replacing clutch pedal bushing

I ordered the metal hiem joint/bushing off E-bay tonight in hopes that it will smooth out my shifting and ability to get my truck into gear.

How difficult of a job is this? I watched the video that was on the Ebay site that showed how to do this, but I wanted advice from guys that actually know what they are doing.
 
Reply
Old Apr 15, 2010 | 09:43 PM
  #2  
ccarrier's Avatar
ccarrier
Laughing Gas
Joined: Feb 2010
Posts: 907
Likes: 4
From: johnson city tn
they are very easy to do. just take your time and use a sharp saw. make sure you cut it in the correct spot as well
 
Reply
Old Apr 15, 2010 | 10:05 PM
  #3  
scatgo's Avatar
scatgo
Posting Guru
Joined: Nov 2007
Posts: 2,014
Likes: 1
From: Long Island, NY
What about getting off the part that bolts to the shaft that goes through the pedal box?

I tryed to pry mine off when I did the pedal box bushings and could not do it with the box still in the truck.

I do think you have to get it off to remove the welded stud off of it so it can be replaced
with the bolt that will hold the hiem joint on. about to go through this myself

Hey Farm, you know about the pedal box bushings right?
 
Reply
Old Apr 15, 2010 | 10:10 PM
  #4  
ccarrier's Avatar
ccarrier
Laughing Gas
Joined: Feb 2010
Posts: 907
Likes: 4
From: johnson city tn
Originally Posted by scatgo
What about getting off the part that bolts to the shaft that goes through the pedal box?

I tryed to pry mine off when I did the pedal box bushings and could not do it with the box still in the truck.

I do think you have to get it off to remove the welded stud off of it so it can be replaced
with the bolt that will hold the heim joint on. about to go through this myself

Hey Farm, you know about the pedal box bushings right?
tiny shot of pb blaster, and a pry bar. be carefull and talk your time itll come off
 
Reply
Old Apr 16, 2010 | 06:07 AM
  #5  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Originally Posted by scatgo
What about getting off the part that bolts to the shaft that goes through the pedal box?

I tryed to pry mine off when I did the pedal box bushings and could not do it with the box still in the truck.

I do think you have to get it off to remove the welded stud off of it so it can be replaced
with the bolt that will hold the hiem joint on. about to go through this myself

Hey Farm, you know about the pedal box bushings right?
I'm not following you on the pedal box busings.
 
Reply
Old Apr 16, 2010 | 06:32 AM
  #6  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
That part you have to pry off is a bit stuborn but patience and persistance will get it off for sure. It is on a splined shaft so no worries about getting it back on exactly. Once you get ready to put it together put the heim joint on that lever and slip it on the master cylinder rod and snug it down a bit. be sure to get the rod all the way down in the joint. Then you can put that lever piece back on. It takes some cranking to get it threaded all the way back on. I guess an air ratchet might work good here.

P.S. what about the pedal box bushings?
 
Reply
Old Apr 16, 2010 | 10:41 AM
  #7  
scatgo's Avatar
scatgo
Posting Guru
Joined: Nov 2007
Posts: 2,014
Likes: 1
From: Long Island, NY
The pedal box bushings can cause massive amounts of play when worn. Maybe more that the bushing on the clutch push rod. If the pushrod bushing looks ok you might want to look at the pedal box bushings. I had to push my clutch pedal all the way to the floor to get a shift off because the PB Bushings were shot and at the time the PR bushing was fine. I just started to have problems with the PR bushing last week.
 
Reply
Old Apr 16, 2010 | 10:51 AM
  #8  
scatgo's Avatar
scatgo
Posting Guru
Joined: Nov 2007
Posts: 2,014
Likes: 1
From: Long Island, NY
info on the pedal box bushing.............https://www.ford-trucks.com/forums/7...ml#post6342137
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Apr 19, 2010 | 11:07 AM
  #9  
scatgo's Avatar
scatgo
Posting Guru
Joined: Nov 2007
Posts: 2,014
Likes: 1
From: Long Island, NY
Hey Farm69. Any luck with the hiem joint?
 
Reply
Old Apr 19, 2010 | 12:25 PM
  #10  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
I haven't worked on it yet. I'll probably have to default to this weekend when I put the clutch in.

I want to replace the master and slave cylinders as well, but I don't think I'll have time to do those this weekend. I'm probably going to wait on the hiem joint until I do the master cylinder.
 
Reply
Old Apr 19, 2010 | 01:29 PM
  #11  
ccarrier's Avatar
ccarrier
Laughing Gas
Joined: Feb 2010
Posts: 907
Likes: 4
From: johnson city tn
Originally Posted by FARM69
I haven't worked on it yet. I'll probably have to default to this weekend when I put the clutch in.

I want to replace the master and slave cylinders as well, but I don't think I'll have time to do those this weekend. I'm probably going to wait on the hiem joint until I do the master cylinder.
the master and slave take less then 30 minutes combined to put it. and they arent very expensive.
 
Reply
Old May 1, 2010 | 01:50 PM
  #12  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Well, I did all of this stuff last weekend...

I put some pretty good miles on it the week before I was contemplating that my pedal was getting weak. I finally had a buddy of mine depress the clutch pedal a couple times we determined that the pressure had some issues.

I ended replacing all of the hydraulics along with the hiem joint. The pedal feels great know and the clutch came back to life. I still had some issues getting it into reverse back that has cleared up as well.

I never did replace the clutch.... But on the good side we scored a big rig tranny jack for free because it settles out a little bit. Should be an easy fix.
 
Reply
Old May 1, 2010 | 04:50 PM
  #13  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,799
Likes: 103
From: Ashland City, TN
The shaft it goes over is splined, but its a pressed on part. You press that lever onto the pedal. Mine actually didn't have the splines all the way pressed through. So whatever you do, make sure you line it up exactly before you tighten the bolt down, otherwise you'll have no clutch after a bit.

The best way to get the pedal adjusted right is to buy that part from ford and cut the end off on the bench and install it, then you can press the piece into place with the correct amount of freeplay, which my clutch doesn't have, because I had to get the splines to line up.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
oceanblues
1987 - 1996 F150 & Larger F-Series Trucks
1
Sep 25, 2016 03:04 PM
BigShelby
1973 - 1979 F-100 & Larger F-Series Trucks
31
Sep 12, 2016 03:45 PM
mcali2
1994.5 - 1997 7.3L Power Stroke Diesel
3
Jun 2, 2016 06:19 PM
billyrb
1999 - 2003 7.3L Power Stroke Diesel
5
Oct 17, 2015 10:31 AM
jvmcc
1948 - 1956 F1, F100 & Larger F-Series Trucks
5
May 24, 2014 04:18 PM




All times are GMT -5. The time now is 06:41 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE