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02 with 4x4 problem

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Old Mar 16, 2010 | 07:35 PM
  #1  
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From: Yadkinville, NC
02 with 4x4 problem

02 F250 automatic hubs (button on the dash) Had the truck for 3 years now. 4x4 has always worked could never get 4low to work though (no light on the dash), read the truck manual and followed procedure still no go.
Today I decide to try 4 hi everything is fine get home put the trans in N and shift to 2 hi, couple of clunk sounds it goes in 2 hi...I'm curious of the sound and retry 4 hi no light or sounds drove the truck on the road as the manual states you may have to do no go. Hubs have always been in the auto position, so I try turning them to manual they turn freely all the way, dive the truck no 4wd. I have read over some of the other threads about this alot of things to try but no one replies back if they got it fixed and what fixed it. So start with fuses, relays and connections on the TC....then what? Do you have to remove the wheels to gain access to the vacuum lines at the spindle location?
Thanks in advance.
 
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Old Mar 17, 2010 | 08:24 PM
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Mine has manual t-case......I'll give you a bump.
 
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Old Jun 2, 2010 | 09:56 AM
  #3  
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Haven't had much time to troubleshoot this problem but the vacuum lines look fine cleaned the electrical connector on the transfer case for the motor still no 4x4.?????
 
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Old Jun 2, 2010 | 10:32 AM
  #4  
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With the key in the on position, turn the **** to 4x4 and listen for the motor to engauge the transfer case. If you don't hear the motor, you may have to replace it.
 
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Old Jun 19, 2010 | 11:10 PM
  #5  
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What is involved in installing a new 4wd motor AND is this a common problem in these trucks. Thanks
 
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Old Jun 20, 2010 | 08:13 PM
  #6  
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i have the same problem but my friend at ford said its the valve or that little black box near the passenger fender is the culpret.
 
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Old Jun 20, 2010 | 08:19 PM
  #7  
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shoot me an e-mail..
I have wiring diagrams in PDF format

troubleshoot it
don't guess
 
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Old Jun 21, 2010 | 12:19 AM
  #8  
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Originally Posted by kupaa
i have the same problem but my friend at ford said its the valve or that little black box near the passenger fender is the culpret.
thats the vacuum pump. Turn your hubs to manual and you can eliminate the vacuum as a possible problem.
 
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