Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Alternator Issues with Added Electronics

Thread Tools
 
Search this Thread
 
Old Mar 15, 2010 | 03:42 PM
  #1  
blowhole's Avatar
blowhole
Thread Starter
|
Senior User
Joined: Jan 2009
Posts: 449
Likes: 0
From: Central Florida
Alternator Issues with Added Electronics

Anyone have issues with the stock alternator when adding extra lights to the EX?

I am adding 4 new lights to the front: Two 7.5" lights at 55 watts. Two 6" lights at 50 watts. I have already purchased replacement bulbs for those lights at 130 and 100 watts respectively.

Anyone see or have an issue with these scenarios on the stock alternator? I have 6.0L.

Thanks.
 
Reply
Old Mar 15, 2010 | 05:35 PM
  #2  
soutthpaw's Avatar
soutthpaw
Laughing Gas
Joined: Jun 2005
Posts: 1,009
Likes: 1
From: Colorado
460 Watts/12 volts= 38 amps or about 32 amps at 14.3 volts (engine running) should not be a problem for stock alternator, however I suggest a DB Electrical 200 amp alternator .... search net or ebay for DB electrical, good stuff and good prices I have their alternator and battery isolator on my truck with no problems and prob 20K miles on that setup
 
Reply
Old Mar 15, 2010 | 08:47 PM
  #3  
blowhole's Avatar
blowhole
Thread Starter
|
Senior User
Joined: Jan 2009
Posts: 449
Likes: 0
From: Central Florida
soutthpaw - thanks for the advice. How difficult is it to remove and replace the alternator? It's plain to see how to remove the alternator, I have never done one on these trucks ...
 
Reply
Old Mar 15, 2010 | 10:22 PM
  #4  
soutthpaw's Avatar
soutthpaw
Laughing Gas
Joined: Jun 2005
Posts: 1,009
Likes: 1
From: Colorado
probably one of the easiest alternators around to change can be done in 10 mins
 
Reply
Old Mar 16, 2010 | 06:43 AM
  #5  
tdappleman's Avatar
tdappleman
Fleet Mechanic
Joined: Sep 2002
Posts: 1,388
Likes: 2
From: Greensboro, NC
Originally Posted by soutthpaw
probably one of the easiest alternators around to change can be done in 10 mins
Yep - sits front and center! I'd check your batteries as well - especially if they are original. An auto parts store will be able to isolate the two batteries and load test them to ensure you are in good shape.
 
Reply
Old Mar 16, 2010 | 08:21 AM
  #6  
blowhole's Avatar
blowhole
Thread Starter
|
Senior User
Joined: Jan 2009
Posts: 449
Likes: 0
From: Central Florida
Originally Posted by tdappleman
Yep - sits front and center! I'd check your batteries as well - especially if they are original. An auto parts store will be able to isolate the two batteries and load test them to ensure you are in good shape.
Good idea. I do think the batteries are the OEM Motorcraft's - they have been acting a little twitty this winter - even though I live in Florida, some of the colder mornings I could tell they didn't want to be cranking that diesel!!

Also, does anyone know where there is a good write up, or pictorial, on how to change the alternator??

Thanks much.
 
Reply
Old Mar 16, 2010 | 09:00 AM
  #7  
tdappleman's Avatar
tdappleman
Fleet Mechanic
Joined: Sep 2002
Posts: 1,388
Likes: 2
From: Greensboro, NC
Very simple - disconnect batteries, remove serpentine belt, remove harness from back of alternator, remove 3 bolts on top of alternator and remove. Put new alternator in place and reinstall the 3 bolts and install serp belt - I'd actually replace the belt while you have it off. The belt diagram is typically on the hood so you can see the correct routing. Plug harness back to alternator and then connect up batteries. I don't think there is anything else which needs to be removed.

Side note on the serpentine belt - check all of the pulleys including the idler pulley for rust or play and check the tensioner to ensure it is keeping the belt tight. Rust on the idler can quickly wear down a new belt and cause it to fail prematurely. A lot of people keep the old belt as an emergency spare.
 
Reply
Old Mar 16, 2010 | 10:34 AM
  #8  
blowhole's Avatar
blowhole
Thread Starter
|
Senior User
Joined: Jan 2009
Posts: 449
Likes: 0
From: Central Florida
Excellent, thanks dappleman! Reps given.

I am assuming the procedure is the same for the diesel, with the exception of the placement of the alternator and belt?

I think I am going to buy a good volt meter for the dash and install the lamps and see what happens.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Mar 16, 2010 | 10:44 AM
  #9  
SGnAZ's Avatar
SGnAZ
Posting Guru
Joined: Oct 2008
Posts: 1,825
Likes: 2
From: Az
Originally Posted by blowhole

Also, does anyone know where there is a good write up, or pictorial, on how to change the alternator??
Here you go
Alternator Replacement on Ford SuperDuty & Excursion 7.3L Powerstroke | SuperMotors.net
 
Reply
Old Mar 16, 2010 | 10:57 AM
  #10  
blowhole's Avatar
blowhole
Thread Starter
|
Senior User
Joined: Jan 2009
Posts: 449
Likes: 0
From: Central Florida
Thank you sir, reps.

The 7.3 looks to be fairly similiar to the 6.0, except the alternator is on opposite sides, and the belt pattern will obviously be different.

Good link.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
NewEnglander
1978 - 1996 Big Bronco
14
Jan 5, 2016 09:46 PM
Lattitude Adjuster
1999 - 2016 Super Duty
1
May 15, 2015 04:56 AM
Gmcbuffalo
Excursion - King of SUVs
10
Dec 9, 2014 06:17 PM
Agri-Cover, Inc.
Vendor Specials, Discounts, Product Announcements & Group Buys
6
Aug 29, 2014 02:16 PM
Rusty_S
Audio & Video Systems, Navigation, Satellite Radio & Mobile Electronics
4
May 4, 2014 09:02 AM




All times are GMT -5. The time now is 06:04 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE