Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

98 Expedition Clunking

Thread Tools
 
Search this Thread
 
Old Feb 16, 2010 | 06:30 PM
  #1  
lospinoj's Avatar
lospinoj
Thread Starter
|
Freshman User
Joined: Mar 2002
Posts: 33
Likes: 0
From: In a house, mostly
98 Expedition Clunking

My 98 Expy, 170K+ miles, 5.4L, has developed a clunking during light acceleration maintaining speed. It's as if someone is banging underneath with a 2x4, it doesn't feel like the truck is hesitating at all, the engine sounds smooth while this is going on, the rpms don't jump around, it's not shifting, there's no loss of power.

Any idea would be greatly appreciated, I hoping to get another 20K or so out of her.

J.
 
Reply
Old Feb 16, 2010 | 06:48 PM
  #2  
ToolTime's Avatar
ToolTime
Senior User
Joined: Jun 2003
Posts: 292
Likes: 0
From: Las Vegas
Talking

Start checking u-joints! And let us know.
 
Reply
Old Feb 22, 2010 | 04:26 PM
  #3  
lospinoj's Avatar
lospinoj
Thread Starter
|
Freshman User
Joined: Mar 2002
Posts: 33
Likes: 0
From: In a house, mostly
With the rear support on the axle, there's no noticible slop in the U-joints.

Any thoughts on what to check next?
 
Reply
Old Feb 22, 2010 | 10:03 PM
  #4  
ArgoExpedition's Avatar
ArgoExpedition
Junior User
Joined: Jan 2005
Posts: 95
Likes: 0
Have you been in any kind of accident?

Have you hit a pot hole real good?

How about hitting something off-roading?

I would think you need to check all your rotating masses; wheels, drivelines, brakes, transmission shafts, transfer case, etc. It may be as simple as a pebble stuck in the brake pads or between the rotor and backing plate; or if it were like my daughters jeep, the muffler/exhaust pipe hitting the driveline. Still could be your u-joints too, did you rotate the drive shafts listening for the slightest "clunking" or suggestion of it?
 
Reply
Old Feb 22, 2010 | 11:12 PM
  #5  
lospinoj's Avatar
lospinoj
Thread Starter
|
Freshman User
Joined: Mar 2002
Posts: 33
Likes: 0
From: In a house, mostly
All good points, there's plenty of places this could be coming from.

There is plenty of rotational play in the drive shaft. I sure can't detect any lateral movement in the joints, it does seem like there's at least 5 degrees of play between the differential and the transmission, but doesn't feel like it's in the joints, feels more like it's inside the diff or trans.

I'm going to man up and take her for a test drive later this week, and see if I can't pinpoint where it's comming from or what conditions tweak it. So far it seems like light to no tourque seems to make it clunk, which makes me think U joints.

Maybe it's time to drop the drive shaft and have a look. The thing is what part isn't going to be worn out after 12 year 170K beat down.

I'm just dreading a major breakdown cuz if it breaks bad I'm likely going to have to junk it and downsize.

Thanks again for your help.
 
Reply
Old Feb 22, 2010 | 11:19 PM
  #6  
ToolTime's Avatar
ToolTime
Senior User
Joined: Jun 2003
Posts: 292
Likes: 0
From: Las Vegas
When I pulled my u-joints, I found them nearly frozen. they were dry as a bone, and some of them had crushed the needle bearings into powder. Yet, I was unable to make them move while in their mounts thinking they were good. I replaced all of them, and greased the front slip shaft, and all is good now. good luck!
 
Reply
Old Feb 23, 2010 | 08:06 AM
  #7  
ArgoExpedition's Avatar
ArgoExpedition
Junior User
Joined: Jan 2005
Posts: 95
Likes: 0
Yeah, do not dismiss the ujoints entirely, I had a similar type problem and it was a binding ujoint; needle bearings wear out and not always create slop.

If you find it difficult to truly locate the problem, I would suggest looking at the easiest stuff first. Break down you search by systems, wheels and diffs, trans, and diff, once that is determined you can post your outcome and we can give you most common failures. I would get it up on all fours, put the rig in neutral and rotate every thing by hand. Looking, feeling, listening for any suggestion of a noise, a bind, etc. (that is how I found the pebble creating the noise) There may even be a problem in the rear, like spider gears, axle(s), or bearings. You know, now that I think about it, that was very similar to my symptom when my axle and bearing went out; although in my case the "clunking" was continuous, very light, almost a "ticking" sound. Check to see if you have any "oil" residue on a tire, specifically the passenger rear; if so axle and bearing is out. Common failure in a 8.8 rear (at least I think the 8.8).
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
scottjima
1999 - 2016 Super Duty
229
Jan 15, 2018 09:33 PM
nicksorenson
1987 - 1996 F150 & Larger F-Series Trucks
19
Jun 13, 2016 09:00 AM
bandolero23
1999 - 2016 Super Duty
11
Oct 27, 2015 05:22 PM
Crovax
2007 - 2014 Expedition & Navigator
5
May 4, 2013 01:13 PM
slee22
Excursion - King of SUVs
7
Jul 29, 2012 11:28 PM




All times are GMT -5. The time now is 02:00 AM.

story-0
5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

Slideshow: The 5 best and 5 worst Ford daily drivers of the 21st century.

By Joe Kucinski | 2026-06-23 08:55:01


VIEW MORE
story-1
10 Fords to Drive Before You Die

Slideshow: 10 Fords to drive before you die.

By Joe Kucinski | 2026-06-22 14:29:44


VIEW MORE
story-2
3 Best / Worst Features Of The 2025+ Ford Expedition

The latest Expedition is quite popular, but it certainly isn't perfect.

By Brett Foote | 2026-06-22 14:23:19


VIEW MORE
story-3
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-4
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-5
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-6
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-7
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-8
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-9
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE