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Old Feb 15, 2010 | 07:20 PM
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need front diff help

i picked up an 81 bronco. after the 1st time out on the mountain the front diff broke. i have found the entire front end off a 90 for only 50 bucks.

will the one from the 90 fit my 81. thanks for any help
 
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Old Feb 15, 2010 | 07:54 PM
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what broke exactly? was it the ring/pinion, TTB? axles? what?
 
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Old Feb 15, 2010 | 09:55 PM
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good questions. really don't know. i picked the truck up from a friend for free. did all the basic maint. to it, tagged it, and drove it just a handfull of times, then took it up the mountain. after getting it stuck a bit in the snow was rocking it back and forth and heard a pretty loud pop followed by some grinding in the front that is when the front wheels stopped turning. do know it's not the transfer case. also noticed a nice red trail of fluid in between the tracks and the front tire had some on it also. i'm guessing i blew out a seal and lost all my diff fluid.

pulled it out with a strap and a come along. it drove home just fine in 2wd
 
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Old Feb 16, 2010 | 10:21 AM
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yes you can change out the entire TTB from your 81 to the 90.

from the sound of it you probably lost an axle or ring/pinion. to make the work easier i would just change out the center section (pumpkin) and replace the ujoints in the front axles. i imagine they are probably shot. get some spicer 760x joints.
 
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Old Feb 16, 2010 | 12:17 PM
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good to know. will i have to worry about the front and rear gears being different. sorry i'm a car guy that just moved here to where a 4x4 is something that's useful
 
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Old Feb 16, 2010 | 04:49 PM
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yes front rear need to match or be very close. there should be a tag on your rear diff. respond back with this info and we call tell what gears you have.

the most common are 3.54 (front) 3.55 (rear). although there are other ratios available. if your rear diff has 3.50 gears then you would be safe running a 3.54 front rato.
 
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Old Feb 16, 2010 | 07:40 PM
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k i'll get under there as soon as possible, but won't have the front till next month anyway.
 
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Old Feb 17, 2010 | 11:51 AM
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since you got this bronco for free and depending on what you plan on doing with it you might consider an SAS. look for a D44 strait axle from 78-79 bronco and move over the hardware.
 
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Old Feb 18, 2010 | 12:20 PM
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wish i could help
 
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Old Feb 21, 2010 | 01:12 PM
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KB, a bit off the subject but If a guy were to find a donor 78-79 are you saying that all the D44 solid axle hardware will swap over?? Are the franmes the same on the 78-79 through 96?
 
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Old Feb 21, 2010 | 05:45 PM
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only problem with doing a sas is it will cost much more than the 50 bucks this one is going to cost. for a truck that has plenty of cancer and almost no paint left why. on top of that i have a money pit in the form of an 07 mustang gt and an 86 lx 5.0. both of which are way further up on the priority list than the bronco
 
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Old Feb 21, 2010 | 07:22 PM
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No frames are not the same. Big changes, 78-79 solid axle, 80 to the year they did the crumple zone frame horns. So there are plenty of differences.
 
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Old Feb 21, 2010 | 07:35 PM
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Thats what I was curious about. So frames are diffferent but the suspention will swap over..? I dont think the crumple zones came around till 91 or 92. If my memory serves my my old 88 didnt have the front crumple zones
 
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Old Feb 21, 2010 | 07:45 PM
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No, the suspension is not a direct swap out. You'll need some custom work or parts from a vendor.
 
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Old Feb 22, 2010 | 10:19 AM
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there are many ways to skin a cat or in this case run/install an SAS.

get a 78/9 D44, take out your current coil buckets and install 78/9 buckets and coils. run the 78/9 radious arm brackets and get the stock 78/9 arms extended. then you will need a track bar bracket fabed up and welded in. and your done. you can do a D60 very much the same way but is a bit more involved.

full size bronco . com has the best source for information on this topic in my opinion.
 
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