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Dana 60 gears?

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Old Jan 8, 2010 | 03:09 AM
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YoungFordAddict66's Avatar
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Dana 60 gears?

so im looking at something to buy for my truck and was looking at the D60 front axle and saw that some said they have 3.54 gears. i thought it was 3.55? i could be wrong maybe they changed it one year. so what years will a D60 fit my 95 f250? what part do i need? and will a 3.54 front and 3.55 tear up my t-case if in 4WD? thanks blake
 
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Old Jan 8, 2010 | 06:45 AM
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I think I have heard that the d60 is 3.54. Not sure.

Here is some reading for you.
Pirate4x4.Com - Extreme Four Wheel Drive
 
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Old Jan 8, 2010 | 07:57 AM
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All Ford 4 wheel drives, and most others, are off by one number in the front.

When your tires are inflated PROPERLY and that heavy engine is sitting on top of the front ones they are effectively the same gears. It's done to prevent geear bind.
 
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Old Jan 8, 2010 | 08:28 AM
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RRranch is correct about the gearing. I believe any D60 between 78 and 97 will fit. The earlier ones are kingpin and the later ones are ball joint. I may be off on the dates a bit, but check out the top sticky thread in FTE's 4x4 forum. All the details and numbers for the SAS ( Solid Axle Swap) are there. I just installed a D60 from a '91 into my 2wd. Have a look at my gallery. If you're doing the SAS, consider getting the sky manufacturing RSK. It will improve the ride back to what you'd get with the ttb. Again, check out the 4x4 forum here on FTE these guys do know a lot.
 
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Old Jan 8, 2010 | 08:07 PM
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ok thanks guys that helped a lot. i was worried i would have to re-gear one if i get one. u guys rock a usual
 
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Old Jan 8, 2010 | 10:26 PM
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Axles before '94 have a smaller brake disk, but I believe the newer caliper and disk will still fit if you take them off your D50 axle.
 
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Old Jan 8, 2010 | 10:46 PM
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FYI. My '97 F-250 D50 TTB brakes, rotors, calipers are all the exact same part for the F-350's on the d60.

I checked with the parts store. All p/n's are the exact same.
 
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Old Jan 8, 2010 | 10:47 PM
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3.54 and 3.55 will get along just fine......no worries running them together.
 
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Old Jan 9, 2010 | 06:56 AM
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My f250 and f350 front brakes are completely different and not interchangeable. Same for the backs. Be careful with parts stores. Most of them don't have a clue.

FWIW, on the other F350's I've seen the front brakes are all the same as mine too with the D60 axle. They don't go on an F250 axle.
 
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Old Jan 9, 2010 | 11:02 AM
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Originally Posted by RRranch
My f250 and f350 front brakes are completely different and not interchangeable. Same for the backs. Be careful with parts stores. Most of them don't have a clue.

FWIW, on the other F350's I've seen the front brakes are all the same as mine too with the D60 axle. They don't go on an F250 axle.
That's because the years don't match. In the same year they do match.
 
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Old Jan 10, 2010 | 08:56 AM
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hmm well that sounds like good news. but if i get one with the ingpin which is 91 and older? than i guess they wont be the same and i just bought all new brakes front and rear.
 
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Old Jan 10, 2010 | 09:08 AM
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brakes pads are the same from 81 93 maybe newer , calipers run 81 -85 ,86 -93 maybe newer d60 will fit from 80 - 97. 79-down will not fit without modification. 80-97 d60 is direct bolt in
 
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