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Pull points and strengthening the "crumple zone"

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  #1  
Old 12-07-2009, 02:08 PM
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Pull points and strengthening the "crumple zone"

I needed some pull pionts on the front of my 94, I really don't like how the front of the frame looks with the "crumple zone". I'm worried if you start pullin too hard on it, it will stretch the frame. So this is what I came up with.
Its 1 inch plate welded to some 3/8 plate. There are 4 1/2 inch bolts holding it to the frame.


As you can see I drilled two holes in the frame, they are about 20 inches back from the front of the frame. I welded the nuts to the 3/8 plate so its easy as pie to get the bolts snugged down.

These two bolts thread into the 1 inch plate. I drilled and tapped the holes in the front part. I figured it would make it a easier install.

Than I had to cut the bumper to fit over them. I started with small holes and started to open them up, so there wasn't a big gap around them.


Its not the most detailed writeup, but I figured it would give a good idea of how to get a sturdy pull point on the front of these things.
 
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Old 12-07-2009, 02:13 PM
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NICE i like this write up i nominate this for the tech thread
 
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Old 12-07-2009, 02:16 PM
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thanks, I just figured there where alot of people that would like to do something like this..
 
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Old 12-07-2009, 02:25 PM
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i am thinking of fabricating a front bumper with a grille and brush guard built in for my 92 f150 do you have any referances to plans to do that
 
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Old 12-07-2009, 02:27 PM
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nope, sure don't. I have yet to make plans. I want to build a brush gaurd for mine, but have yet to draw plans up...But I'm going to keep the stock bumper..
 
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Old 12-07-2009, 02:45 PM
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i tried searching the web but it looks as if everyone just takes out the tape measure and measures the truck out and all the widths and lengths and just draws up plans from there
 
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Old 12-07-2009, 02:59 PM
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https://www.ford-trucks.com/forums/5...nt-bumper.html that is a bad *** bumper he built i want to build one
 
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Old 12-07-2009, 03:02 PM
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what's the problem with doing that?
 
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Old 12-07-2009, 03:04 PM
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there is no problem with that i just wish i had some plans to go by
 
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Old 12-07-2009, 11:12 PM
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Old 12-08-2009, 06:55 AM
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Awesome work!
 
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Old 12-08-2009, 10:52 AM
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Love what you've done there hav24wheel. Looks like maybe you could do the same thing with a diesel front bumper that already has the cutouts.
 
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Old 12-08-2009, 10:56 AM
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Thanks BCHauler, I was thinking about getting a bumper like that, just so I have room to put some lights in there, but I havnt looked too hard for one so I'll keep what I have for a wile
 
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Old 12-08-2009, 11:21 AM
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i really like it, nice work
 
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Old 12-08-2009, 01:33 PM
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I think this will be my next addition to my truck. I'm sure glad I found this. Do you pick them U hook's up at a hardware store?
 


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