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Intake manifold removal

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Old Dec 3, 2009 | 11:32 AM
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Intake manifold removal

While driving my engine surges like there is vacume leak, the engine hesitates then power will come. When I pop the hood it does sound like a whine from the manifold area....I believe my gasket for my intake manifold needs to be replaced. Would this be a nightmare to do for a home mechanic? From what it seems lots of parts need to be removed.... ugh
 
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Old Dec 3, 2009 | 01:24 PM
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It's really hard for me to see what engine you have from here...

If a gasser, they are quite easy as far as intakes go. Yeah, quite a few parts need to be unbolted, but that is the case on all modern engines.
 
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Old Dec 3, 2009 | 02:01 PM
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my 250 is the 5.4 V8
 
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Old Dec 4, 2009 | 12:54 PM
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That is probably the easiest of all.

Use the money you save by doing it yourself to get a factory service manual and you should have no problems.

Remember, most bolts are threaded into aluminum, so follow the required torque specs religiously.
 
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Old Dec 4, 2009 | 08:09 PM
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I just replaced a head on a v-10 and the intake was very easy. You do not have to remove the water pump. But do follow the torque sequence for all the bolts.

 
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Old Dec 4, 2009 | 09:09 PM
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And don't forget to use Loctite 242 on the threads. It helps lock them in and also acts as an anti-seize if you need to remove them in the future.
 
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Old Dec 4, 2009 | 09:43 PM
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delzy how long did it take you to do the job
 
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Old Dec 4, 2009 | 10:14 PM
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Wow, that is a pretty big leap, from "my engine is surging and making a whining noise" to "I need to replace my intake manifold gaskets."

There are about 30 things I would look at prior to jumping in and replacing those gaskets, like torn or leaking vacuum hoses, bad sensors or a bad COP.
 
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Old Dec 4, 2009 | 10:54 PM
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Originally Posted by twall_SD250
delzy how long did it take you to do the job
I think it took about 30 hours of dirty hands time to change out 1 head. I took my time and probably wasted 3-4 hours on stupid things like the fuel line connections at the rail.

If I had to do just the intake gaskets, I'd guess it would be done in about 3 hours.

I don't really recommend loctite as I think it impacts the factory specified torques.
 
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