Notices
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Very stuck U Joints

Thread Tools
 
Search this Thread
 
Old Nov 27, 2009 | 10:46 PM
  #1  
jnd1959's Avatar
jnd1959
Thread Starter
|
Freshman User
Joined: Feb 2006
Posts: 32
Likes: 0
From: Texas
Very stuck U Joints

Trying to get the old u joints out of the shaft and yoke. I've tried c clamps, hammer with drift and soaking them for days, even tried cutting them with a sawzall (that was a duh moment). No movement at all. This is on the 88 F250 frame I am working on. The retaining rings are out. Is there something else there i am not aware of? If not, has anyone tried to heating the yoke with a torch? Ideas are always appreciated.
 
Reply
Old Nov 27, 2009 | 11:20 PM
  #2  
Danspeed1's Avatar
Danspeed1
Junior User
Joined: Nov 2009
Posts: 88
Likes: 1
From: Orange County, NY
I was just there two days ago! Just keep at them -or- take the driveshaft over to a machine shop and have them pressed out. As long as the clips are out the u-joints should come out. Mine were so rusted in it took two days of PB Blaster, Heat from a torch, hammering and finally pressing to get them out; but I did.

I also had a similar "duh moment." When I could not get the new u-joints from binding when they were pressed in (because of all the rust in the bores), I decided to hone out the interior diameter of the shaft bore. Unfortunately I went a little over board, took off too much metal, and now I have my caps rotating in the bore... not a good situation!

When you clean them up be careful... if you want to clean out the bores i advise nothing harsher than sand paper and very little sanding.

Good luck,

Dan
 
Reply
Old Nov 27, 2009 | 11:36 PM
  #3  
86bigred's Avatar
86bigred
Fleet Mechanic
15 Year Member
Joined: Apr 2007
Posts: 1,429
Likes: 4
From: patricia ab canada
i use this tool to get u-joints out with an impact wrench it works.when i did my front u-joints they were siezed in there to but this tool got them out whit a load bang.

if you are going to clean up the rust inside the yokes i use a dremel tool with a sand paper flapper wheel,removes rust not much metal. IMO

 
Reply
Old Nov 28, 2009 | 12:51 AM
  #4  
Danspeed1's Avatar
Danspeed1
Junior User
Joined: Nov 2009
Posts: 88
Likes: 1
From: Orange County, NY
Yea be careful with the dremel though. That's what I used with a very high grit polishing stone, and I still managed to remove enough metal that my caps are loose. If I had to do it again I would do it with sand paper by hand.

Just my $0.02

DG
 
Reply
Old Nov 28, 2009 | 08:27 AM
  #5  
bashby's Avatar
bashby
Post Fiend
Joined: Nov 2005
Posts: 7,437
Likes: 4
From: Charles Town, W bygod Va
Careful with that ball joint press there, bigred, I've bent the ears on the driveshaft with mine a couple times
 
Reply
Old Nov 28, 2009 | 08:45 AM
  #6  
jnd1959's Avatar
jnd1959
Thread Starter
|
Freshman User
Joined: Feb 2006
Posts: 32
Likes: 0
From: Texas
Thanks to all. I'll keep plugging away.
 
Reply
Old Nov 28, 2009 | 11:43 AM
  #7  
86bigred's Avatar
86bigred
Fleet Mechanic
15 Year Member
Joined: Apr 2007
Posts: 1,429
Likes: 4
From: patricia ab canada
Originally Posted by Danspeed1
Yea be careful with the dremel though. That's what I used with a very high grit polishing stone, and I still managed to remove enough metal that my caps are loose. If I had to do it again I would do it with sand paper by hand.

Just my $0.02

DG

thats why i said use the flapper wheel.it will remove the rust and not the metal.
 
Reply
Old Nov 28, 2009 | 11:45 AM
  #8  
86bigred's Avatar
86bigred
Fleet Mechanic
15 Year Member
Joined: Apr 2007
Posts: 1,429
Likes: 4
From: patricia ab canada
Originally Posted by bashby
Careful with that ball joint press there, bigred, I've bent the ears on the driveshaft with mine a couple times

thanks i''l keep that in mind
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Nov 28, 2009 | 08:31 PM
  #9  
Franklin2's Avatar
Franklin2
Moderator
25 Year Member
Photogenic
Community Builder
Community Influencer
Joined: Jan 2001
Posts: 56,984
Likes: 2,738
From: Virginia
Club FTE Gold Member
Originally Posted by bashby
Careful with that ball joint press there, bigred, I've bent the ears on the driveshaft with mine a couple times
I've bent them with a press too. You will know they are bent a little bit when you don't seem to have room for the clips to go back in.
 
Reply
Old Nov 28, 2009 | 09:40 PM
  #10  
jnd1959's Avatar
jnd1959
Thread Starter
|
Freshman User
Joined: Feb 2006
Posts: 32
Likes: 0
From: Texas
Well. I finally got to that place i usually get to wherre I don't care if I bend or break something, I just want it finished. So I took a gear puller and cranked it until they slipped out. I don't know if I bent the ears or not but at lease it is out. thanks for all the help..
 
Reply
Old Nov 28, 2009 | 09:57 PM
  #11  
nathandennis1's Avatar
nathandennis1
Junior User
Joined: Nov 2009
Posts: 85
Likes: 0
From: corn field
If you dont have the special tools just take the drive shaft off and if you have a vice put a big socket that is bigger than the u-joint but smaller than the part of the drive shaft then take a smaller socket that fits onto the ujoint cap and press those together in a vice. its hard to explain but heres a pic that will really help.

http://myural.com/Driveshaft%20Repair1%20009.jpg
[IMG]file:///Users/student/Library/Caches/TemporaryItems/moz-screenshot.jpg[/IMG][IMG]file:///Users/student/Library/Caches/TemporaryItems/moz-screenshot-1.jpg[/IMG]
 
Reply
Old Mar 28, 2026 | 09:31 AM
  #12  
samuel4wolfpack's Avatar
samuel4wolfpack
Tuned
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2023
Posts: 465
Likes: 51
Even though most of the Dremels have one speed (whether it has a switch or a finger trigger) the amount of time can make a difference, whether the trigger is pressed one time and it stops, or whether the Dremel is turned on for a fixed number of seconds or minutes.

I thought I heard that people were able to use a pick or a small screwdriver to clean out the groove on the yoke. Sanding blocks by hand were mentioned... and if there was a dremel brush available that could fit in that groove, some people may want a higher level of precision in cleaning the groove after removing the old snap ring that holds the U-joint in place.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
PaulTMurphy
1961 - 1966 F-100 & Larger F-Series Trucks
1
Apr 20, 2017 12:15 PM
urbex
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
6
Feb 1, 2017 01:20 PM
herbiemin
1973 - 1979 F-100 & Larger F-Series Trucks
5
Sep 7, 2016 08:20 PM
Grease & Gravel
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
9
Aug 13, 2016 03:38 PM
Joel Cassell
1973 - 1979 F-100 & Larger F-Series Trucks
1
Jun 12, 2016 09:16 PM




All times are GMT -5. The time now is 11:14 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE