Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

AC compressor totally destroyed itself

Thread Tools
 
Search this Thread
 
Old Nov 24, 2009 | 05:27 PM
  #1  
gofast51004's Avatar
gofast51004
Thread Starter
|
Senior User
Joined: Feb 2008
Posts: 163
Likes: 0
From: Zeeland, MI
AC compressor totally destroyed itself

K....
The pully and clutch on my AC compressor completely destroyed itself....The AC hasn't worked right all summer, but I just kind of ignored it. About a month ago, after 20 minutes of driving, the truck smelled like melted plastic, but I figured I'll know what is wrong soon enough. Then about two weeks ago I had a high pitch screach at idle, but could not pin point it. Well tonight I popped the hood to find metal dust all over everything, popped the belt off, and I can move the AC compressor pully back and forth/side to side over an inch.....

So, how do I fix it.

Can I purchase the clutch assembly seperate?
Do I need to replace the whole compressor?
If so, Then I'll probably need someone to charge the system then....

Any advice would be apperciated.
Thanks
 
Reply
Old Nov 24, 2009 | 06:13 PM
  #2  
RedBoat's Avatar
RedBoat
Rather Be Floatin
20 Year Member
Photogenic
Joined: Oct 2005
Posts: 2,468
Likes: 0
From: Marble Falls, Tx.
Club FTE Silver Member

Ben you can just get the a/c compresor clutch. You wont need to recharge the system. there is a bolt in the center of the clutch that need to be removed the there is a snapring that you need to remove to remove the clutch assy. GENTLY pry between the clutch and the comperssor to remove the clutch. then you can just slip the new one on replace the snapring and the adjust the air gap and you will be done. The hardest part of the whole job is removing the old clutch just pry gently so you dont damage the compressor.
 
Reply
Old Nov 24, 2009 | 06:17 PM
  #3  
FireMe's Avatar
FireMe
Elder User
Joined: Nov 2008
Posts: 668
Likes: 6
From: Northfield, MI
Most of the time, the pulley bearing fails due to heat from a slipping clutch due to a seized compressor.

So, if you just want to get back on the road, then just install a new pulley and disconnect the A/C switch at the low pressure line.

If you want to check for a seized compressor, you can try to turn the compressor shaft by hand. If it's locked, then obviously you'll need to service it. If it spins, it may still be bad. Sometimes they "unseize" themselves after they cool down. I've seen people install new clutches and run the car only to have the new clutch destroy itself in a matter of minutes. To be sure, you need to discharge the system and disconnect the manifold line at the rear of the compressor and check for debris in the line.

If there is debris in the line, you will have to replace many parts and flush the system.


Jay
 
Reply
Old Nov 24, 2009 | 06:42 PM
  #4  
gofast51004's Avatar
gofast51004
Thread Starter
|
Senior User
Joined: Feb 2008
Posts: 163
Likes: 0
From: Zeeland, MI
Great info guys....The clutch assy is half of a compressor, so I may just replace the whole thing and bring it down to the stealer to have them charge it.... (given my AC issues of late anyways)

Any other insight is welcome.
 
Reply
Old Nov 24, 2009 | 07:56 PM
  #5  
RedBoat's Avatar
RedBoat
Rather Be Floatin
20 Year Member
Photogenic
Joined: Oct 2005
Posts: 2,468
Likes: 0
From: Marble Falls, Tx.
Club FTE Silver Member

Ben, there are many a/c shops that will charge the system for alot less than the steelership but you need to do whatever makes you feel comfortable. If you do replace the compressor you also need to replace the accumulator (approx 125.00) and the orfice tube (approx 5.00). When you remove the orfice tube and it has any debris you will need to flush the entire system or you will be replacing everything again. Also if you do open the system you need to replace all the o-rings at all the connections. (If there is no debris I would not recommend flushing the system unless you are very confident working on a/c systems). I have always used brake-cleen to flush the system and alot of air pressure then chase that with some alcohol and more air. Make sure you have a moisture trap on your compressor, it is very very very important that the is no moisture in the system on reassembly.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Santimanzano
6.0L Power Stroke Diesel
29
Mar 18, 2018 08:05 PM
kyle j
1994.5 - 1997 7.3L Power Stroke Diesel
9
Feb 5, 2017 06:43 PM
evan1242
6.0L Power Stroke Diesel
12
Jun 19, 2015 09:03 PM
Vic93
Cooling, Heating, Ventilation & A/C
3
Aug 1, 2013 05:55 PM
granny_rocket
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
8
May 25, 2013 07:56 AM




All times are GMT -5. The time now is 01:33 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE