Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

battery cables

Thread Tools
 
Search this Thread
 
Old Nov 19, 2009 | 06:29 PM
  #1  
jrwhitey_2000's Avatar
jrwhitey_2000
Thread Starter
|
Junior User
Joined: Oct 2005
Posts: 55
Likes: 0
Question battery cables

Anyone know the lengths of cable needed for all of the cables on a 1985 f350 with 6.9 diesel? I was also wondering about this. My batteries have oth the top post and the side post. Could I make a lead that went from the + side top post of both batteries and then use a separate cable from the side post + on the drivers side battery down to the starter? What terminals are needed from napa to make my own? I can get 2/0 welding lead free. Can I use the 2/0 for all of the wires?
 
Reply
Old Nov 19, 2009 | 08:07 PM
  #2  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

I would use the top posts, side posts seem to have to many problems.
My wife had a Buick with side posts, and nothing but trouble after they get some age on them.

A bunch of the 7.3 motors had 2/0 cable for the entire cable.
My 86 had 3/0 from the starter to the passenger side battery, 2/0 from there to the drivers side battery and 2/0 for both of the ground leads to the engine block.

If I remember right, the ground cables attach to a 1/2" bolt on the block.
And the starter cable ends on a 3/8" stud on the lower solenoid.
You can see the wire from the passenger side positive to the glow plug relay/starter relay/alternator output junction, 5/16" studs if I remember right as well.
 
Reply
Old Nov 22, 2009 | 01:25 PM
  #3  
jrwhitey_2000's Avatar
jrwhitey_2000
Thread Starter
|
Junior User
Joined: Oct 2005
Posts: 55
Likes: 0
Well I think I have the starting problem corrected. I had new ground cables made up and the engine is crankibg over faster than ever before and it starting like it should. The positive cable looks good with no corrosion. I will see how it holds up and go from there.
 
Reply
Old Nov 22, 2009 | 06:36 PM
  #4  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
check this out. They give you the lengths. 115" pos
http://www.batteriesareus.com/index.php?main_page=index&cPath=45&zenid=6d190ca45 cfddeabd0583595d4e30c9b
 
Reply
Old Nov 22, 2009 | 06:40 PM
  #5  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
http://www.batteriesareus.com/index....index&cPath=45
 
Reply
Old Nov 22, 2009 | 08:10 PM
  #6  
littlehusky's Avatar
littlehusky
Senior User
Joined: Aug 2009
Posts: 236
Likes: 1
Dont discount getting them through the stealership. It was a few years ago now but it was more or less the same money for me to get them made up, or buy it from ford. The ford cable also has the bolt clamp and the solenoid wire attached.
 
Reply
Old Nov 22, 2009 | 08:21 PM
  #7  
galute's Avatar
galute
Senior User
Joined: May 2008
Posts: 387
Likes: 1
From: Bald Knob AR
I just bought a new positive cable set up for my 90 model at Oriely's. It's a 2/0 cable all the way from left battery to right to starter complete with new plastic covers for 75 bucks. Looks like a good quality cable. That and a new mitsubishi starter installed and it spins over faster than it ever has.
 
Reply
Old Nov 23, 2009 | 03:04 AM
  #8  
WEST AUSSIE 94 250's Avatar
WEST AUSSIE 94 250
Senior User
Joined: Nov 2008
Posts: 319
Likes: 0
From: Western Australia
I just bought 10 mts of quailty 3/0 cable and all the respective lugs etc and tomorrow I am going to my dads to make some new leads. 3/0 all the way earths and all. Got some good heavy alligator clamps aswell so will use the left over cable to make a decent set of jumper leads also. Will try to post some pics tomorrow.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Nov 23, 2009 | 04:45 PM
  #9  
symonds86's Avatar
symonds86
Laughing Gas
15 Year Member
Joined: Feb 2007
Posts: 962
Likes: 89
From: upstate ny
Originally Posted by WEST AUSSIE 94 250
I just bought 10 mts of quailty 3/0 cable and all the respective lugs etc and tomorrow I am going to my dads to make some new leads. 3/0 all the way earths and all. Got some good heavy alligator clamps aswell so will use the left over cable to make a decent set of jumper leads also. Will try to post some pics tomorrow.
i just did mine that same way and it worked good, i used some shrink rap over the lugs to wire. i also hooked up a set of jumper cables that have a plug in the grill like ya see alot on tow trucks here. and it kinda strange hearing ya talk about earths instead of grounds, i had a college prof who was orig from aus and he still talked like that. and he was hell bent on the metric system lol
 
Reply
Old Nov 24, 2009 | 08:30 AM
  #10  
WEST AUSSIE 94 250's Avatar
WEST AUSSIE 94 250
Senior User
Joined: Nov 2008
Posts: 319
Likes: 0
From: Western Australia
One day you guys will catch up.lol
 
Reply
Old Dec 6, 2009 | 03:52 PM
  #11  
jrwhitey_2000's Avatar
jrwhitey_2000
Thread Starter
|
Junior User
Joined: Oct 2005
Posts: 55
Likes: 0
Smile

Just an update. It is 30 degrees here in Ohio today and I went out and tried to start the beast. I let the glow plugs cycle a few times and she started up and quit. I let them cycle 2 more times and she fired right. I have been chasing this hard start problem for 2 years and finally decided to check the cables. My truck still has a direct drive starter on it and from what I am told the gear redusction starter will spin it over even faster. I am satified with how it is starting right now and I will finally move towards putting it on the road once I get the interior done and figure out which drag link I need to buy or replace the entire front end. For anyone who is having slow crank problems and have tried everything except the cables I would highly recommend that you change them out. It was a night and day difference on my truck. Thank to all of those who helped me.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
lartross
1999 - 2003 7.3L Power Stroke Diesel
2
Aug 27, 2013 01:55 PM
Josh88Ford
1999 - 2003 7.3L Power Stroke Diesel
11
Dec 31, 2012 10:21 PM
powerstroke1869
1999 - 2003 7.3L Power Stroke Diesel
3
Jul 17, 2012 05:11 AM
busflyer
1999 - 2016 Super Duty
3
May 2, 2011 02:35 PM
quadrcr161
Audio & Video Systems, Navigation, Satellite Radio & Mobile Electronics
1
Feb 9, 2010 10:32 AM




All times are GMT -5. The time now is 08:51 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE