Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

no spark

Thread Tools
 
Search this Thread
 
Old Nov 9, 2009 | 07:17 PM
  #1  
KEO's Avatar
KEO
Thread Starter
|
New User
Joined: Jan 2008
Posts: 23
Likes: 0
no spark

I just picked up a 91' f-150 with a 5.0 liter engine in it. Previous owner said it was running and shut down abruptly, cranks over fine. Checked for spark, none! changed distributer, rotor, and coil. Distributer looked terrible. Still no spark. Question #2. The battery terminal power. When it is connected to the battery the fuel pump kicks on while the ignition power is off, that shouldn't happen until the ignition power is turned on right? Previous owner stated that if he left the battery connected the battery would be drained to nothing .could the fuel pump relay be stuck?

thanks for any guidance
Nathan
 
Reply
Old Nov 9, 2009 | 07:21 PM
  #2  
quicklook2's Avatar
quicklook2
Post Fiend
Joined: May 2004
Posts: 11,289
Likes: 6
From: Lakewood, Ohio
computer is suspect if fuel pump stays on when not running.
 
Reply
Old Nov 10, 2009 | 08:42 AM
  #3  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,666
Likes: 301
From: Easton,Ks
Originally Posted by KEO
I just picked up a 91' f-150 with a 5.0 liter engine in it. Previous owner said it was running and shut down abruptly, cranks over fine. Checked for spark, none! changed distributer, rotor, and coil. Distributer looked terrible. Still no spark.
First check the wiring under the EEC Power relay and the fuel pump relay sockets.
Then check for power at both sides of the coil with a test light with the key on.
If you have power on both small wires unplug the computer and see if spark returns while cranking.
If still on spark replace the TFI module (ICM).
Still no spark replace the distributor or the PIP sensor inside of it.
Originally Posted by KEO
Question #2. The battery terminal power. When it is connected to the battery the fuel pump kicks on while the ignition power is off, that shouldn't happen until the ignition power is turned on right?
Right.
Originally Posted by KEO
Previous owner stated that if he left the battery connected the battery would be drained to nothing .could the fuel pump relay be stuck?
Yes it sounds like the Fuel Pump Relay is stuck, start by replacing it.
Or someone has wired around the relay and put a switch somewhere.
 
Reply
Old Nov 10, 2009 | 03:11 PM
  #4  
KEO's Avatar
KEO
Thread Starter
|
New User
Joined: Jan 2008
Posts: 23
Likes: 0
I checked to see if I had spark coming out of coil, have none. Unhooked the computer also. could it possibly be a EEC Power relay?
 
Reply
Old Nov 10, 2009 | 04:16 PM
  #5  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,666
Likes: 301
From: Easton,Ks
The EEC Power relay does not supply power to the Ignition system. The power for the Ignition system comes from the Ignition switch low on the steering column.

The EEC Power relay can stop the fuel pumps from running (no power to the fuel pump relay coil) but it can not keep them running alone (it would need help from a bad fuel pump relay or computer).

If you do not have a test light to do the above test buy one or make one.
 
Reply
Old Nov 10, 2009 | 05:37 PM
  #6  
KEO's Avatar
KEO
Thread Starter
|
New User
Joined: Jan 2008
Posts: 23
Likes: 0
Finally found my test light,power on both sides of the coil. Unhooked the computer and still no spark. Gonna try replacing the TFI module tomorrow.
 
Reply
Old Nov 11, 2009 | 12:18 AM
  #7  
DUPPY's Avatar
DUPPY
Freshman User
Joined: Oct 2008
Posts: 25
Likes: 0
I don't think it's as simple as "power or no power" at the coil, your supposed to check if the test light flashes or not at the coil TACH while cranking over the engine. If flashing then move on to test the coil resistance but the problem is probably the coil itself. If light doesn't flash but comes on and is bright, then the trouble is in the primary circuit and you have to check the resistance in the ICM and Tach. If the light is dim or doesn't come on then you should check ICM, PIP sensor and SPOUT signal (PCM).
 
Reply
Old Nov 11, 2009 | 05:56 AM
  #8  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,666
Likes: 301
From: Easton,Ks
Originally Posted by DUPPY
I don't think it's as simple as "power or no power" at the coil, your supposed to check if the test light flashes or not at the coil TACH while cranking over the engine. If flashing then move on to test the coil resistance but the problem is probably the coil itself. If light doesn't flash but comes on and is bright, then the trouble is in the primary circuit and you have to check the resistance in the ICM and Tach. If the light is dim or doesn't come on then you should check ICM, PIP sensor and SPOUT signal (PCM).
It does not sound like you read this thread and what he has replaced.
He has already replaced the coil and the distributor (PIP sensor).
As far as the SPOUT and PIP yes a grounded SPOUT and PIP wire in the wiring or PCM can stop spark but we have not got that far yet. We will check them by unplugging the PCM to see if it is stopping the spark. Then check those wires if the spark has not returned at that point.
The only item he has not replaced is the ICM (TIF Module) and that may very well be the problem.
But we need to find out if he has "power or no power" at the coil first.
As far as the flashing test light at the coil if he has power on both sides of the coil and he has no spark then we know that a test light will not be flashing there.


When someone asks for help on here you do not know how much he knows about a Ignition System and you have to find out what he has done, what he is working on and try to lead him through it step by step and not jump over some step. This is why I do not like any sticky's at the top of a Forum.
It sounds like you are reading out of a book on Ignition Trouble Shooting, I do not find them helpful.
How bright is bright, different test lights will be brighter and some dimmer. My Snap-On test light is very dim when hooked to a 12 Volt battery and my three K-D Test lights is about half way between my Snap-On and my no-name test light that is very bright.

I am not sure what you mean by checking the resistance in the Tach. Can you give an explanation on that one.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Nov 11, 2009 | 09:06 AM
  #9  
DUPPY's Avatar
DUPPY
Freshman User
Joined: Oct 2008
Posts: 25
Likes: 0
Hey Subford, your right I'm reading from my manual and those are the very first steps in diagnosing ignition troubles. I think the main point in what I wrote is if the test light is constant or flashing. As for brightness of said light, I would say dim is relative to each light but if you know how bright your test light is normally...anything less then normal would be dim.

Step 16 in my manual says....

Unplug the wiring harness connector from the ignition module and unplug the ignition coil wire harness. Inspect for damage, dirt or corrosion.

17. Check resistance from coil harness connector terminal TACH (coil negative) to module harness connector pin 2. Measurment should be less than 5 ohms. If greater, service open circuit in harness and perform general ignition tests.

18. Check resistance between coil harness connector terminal TACH to ground. Measurement should be greater than 10,000 ohms. If the resistance is lower, repair the short in the harness. Perform general ignition tests.

19. Check for stray voltage at module harness connector pin 2. No voltage should be indicated. If voltage is indicated service short to power in harness and perform general ignition tests.

Hope that helps...
 
Reply
Old Nov 11, 2009 | 01:48 PM
  #10  
KEO's Avatar
KEO
Thread Starter
|
New User
Joined: Jan 2008
Posts: 23
Likes: 0
All right, finally got the ICM changed and it had spark. Hooked the computer back up and it fired right up and purred like a kitten. Thanks for all the help and getting me pointed in the right direction.

Still have a problem with the fuel pump though,
I replace the fuel relay. The fuel pump still comes on with the key in the off position, when the battery cable is hooked up to the battery. Also noticed that when turning the key to the on position the fuel pump turns on. which is normal. But (with the truck not running) you turn the key to the off position (from the ON position) the fuel pump kicks back on again! Has me stumped , any ideas?
 
Reply
Old Nov 11, 2009 | 02:28 PM
  #11  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,666
Likes: 301
From: Easton,Ks
When you turn the key off you drop out the PCM Power relay.
With the Power relay dropped out you cut power to the computer and the fuel pump relays coil.
With no power to the fuel pump relays coil the fuel pump relay will drop out turning power off to the fuel pumps.

Does the Power relay click each time the key is turned on and off?



/
 
Reply
Old Nov 11, 2009 | 03:29 PM
  #12  
KEO's Avatar
KEO
Thread Starter
|
New User
Joined: Jan 2008
Posts: 23
Likes: 0
Just checked it and it clicks when the key is turned on and it clicks when you turn the key off also
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Chris74
1997 - 2006 Expedition & Navigator
5
Nov 16, 2014 01:13 PM
cyris426
1973 - 1979 F-100 & Larger F-Series Trucks
9
Nov 22, 2012 09:10 AM
Sailfish83
Electrical Systems/Wiring
73
Jul 19, 2006 10:50 AM
Slade901
1968-Present E-Series Van/Cutaway/Chassis
33
Mar 11, 2004 11:02 PM
jlevans
Aerostar
19
Feb 10, 2004 11:02 AM




All times are GMT -5. The time now is 09:53 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE